MA_OPTIBATCH_en_120302_4000868402_R02.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 2 Thursday, August 2, 2012 3:17 PM : IMPRINT ::::::::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2012 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 3 Thursday, August 2, 2012 3:17 PM CONTENTS OPTIBATCH 4011 C 1 Safety instructions 1.1 1.2 1.3 1.4 5 Intended use ..................................................................................................................... 5 CE certification ................................................................................................................. 5 Associated documents .......................................................................
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 4 Thursday, August 2, 2012 3:17 PM CONTENTS OPTIBATCH 4011 C 6 Service 27 6.1 Spare parts availability................................................................................................... 27 6.2 Availability of services .................................................................................................... 27 6.3 Returning the device to the manufacturer..................................................................... 27 6.3.
Safety instructions MA_OPTIBATCH_en_120302_4000868402_R02.book Page 5 Thursday, August 2, 2012 3:17 PM SAFETY INSTRUCTIONS 1 OPTIBATCH 4011 C 1.1 Intended use This flowmeter has been specifically designed for the fast batching measurement of mass or volume and is intended for use in filling machines or bespoke applications. 1.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 6 Thursday, August 2, 2012 3:17 PM 1 SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.4 Safety instructions from the manufacturer 1.4.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 7 Thursday, August 2, 2012 3:17 PM SAFETY INSTRUCTIONS 1 OPTIBATCH 4011 C 1.4.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 8 Thursday, August 2, 2012 3:17 PM 1 SAFETY INSTRUCTIONS OPTIBATCH 4011 C 1.4.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere.
Device description MA_OPTIBATCH_en_120302_4000868402_R02.book Page 9 Thursday, August 2, 2012 3:17 PM DEVICE DESCRIPTION 2 OPTIBATCH 4011 C 2.1 Scope of delivery 1 2 3 4 Mass flowmeter. Carton. Documentation. CD-ROM and calibration certificate. If any items are missing, please contact the manufacturer. 2.2 Device description This device has been designed for the mass or volume measurement of liquid products in batching and filling machines.
Installation MA_OPTIBATCH_en_120302_4000868402_R02.book Page 10 Thursday, August 2, 2012 3:17 PM 3 INSTALLATION OPTIBATCH 4011 C 3.1 Storage • • • • Store the device in a dry and dust-free location. Avoid direct exposure to the sun. Store the device in its original packing. Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C / +185°F. 3.2 Notes on installation INFORMATION! Inspect the cartons carefully for damages or signs of rough handling.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 11 Thursday, August 2, 2012 3:17 PM INSTALLATION 3 OPTIBATCH 4011 C 3.3 Mounting restrictions 3.3.1 General installation principles Figure 3-1: General mounting restictions Fully support the weight of the meter. The meter can be supported with clamps close to the connecting flanges. Do not use extreme reductions in process pipework size. Make sure that the process pipework is full at all times. Do not let the flow fall in the process pipework.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 12 Thursday, August 2, 2012 3:17 PM 3 INSTALLATION OPTIBATCH 4011 C 3.3.2 Carousel installation Figure 3-2: Carousel installation 1 Typical installation 2 Installation showing the maximum offset angle which is 12º from the vertical • Where the meter has to be installed at an angle, DO NOT exceed the maximum offset angle. • If the maximum angle is exceeded, the meter will not self drain. 12 www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 13 Thursday, August 2, 2012 3:17 PM INSTALLATION 3 OPTIBATCH 4011 C 3.3.3 3A and EHEDG approval 1 Mount the meter vertically to allow self-draining. 2 If you are installing at an angle, the maximum offset angle for the meter to be self-draining is 12°. 3 DO NOT install the meter with an offset angle greater than 12°. This will prevent the meter from self-draining.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 14 Thursday, August 2, 2012 3:17 PM 3 INSTALLATION OPTIBATCH 4011 C 3.3.5 Lumberg® connector Lumberg® connector orientation 1 Flow direction 2 Lumberg® connector 3 Keyway 14 www.krohne.
Electrical connections MA_OPTIBATCH_en_120302_4000868402_R02.book Page 15 Thursday, August 2, 2012 3:17 PM OPTIBATCH 4011 C ELECTRICAL CONNECTIONS 4 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 16 Thursday, August 2, 2012 3:17 PM 4 ELECTRICAL CONNECTIONS OPTIBATCH 4011 C Lumberg® plug and flying lead Plug / pin connections Pin Function Colour 1 PSU + 24 V White 2 RS485 A Brown 3 RS485 B Green 4 PSU + 0 V Yellow 5 Pulse + Grey 6 Pulse - Pink 7 N/C Blue 8 N/C Screen The pin / colour configurations shown in the table, are for the Lumberg® flying lead. Other manufacturers might use a different pin / colour configuration.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 17 Thursday, August 2, 2012 3:17 PM ELECTRICAL CONNECTIONS 4 OPTIBATCH 4011 C 4.3 Power supply 1 2 3 4 Connection plug pin 1 Connection plug pin 4 Meter Protected extra-low voltage (PELV) power supply 01/2012 - 4000868402 - MA OPTIBATCH R02 en www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 18 Thursday, August 2, 2012 3:17 PM 4 ELECTRICAL CONNECTIONS OPTIBATCH 4011 C 4.4 Schematic layout (pulse output) Sink input A Input B Ground 1 2 3 4 5 Connection plug pin 5 Connection plug pin 6 Galvanically isolated pulse output of the meter Load resistor. See table for typical values Batch processor or PLC sink input with an impedance greater than 10 kΩ Typical load resistor values 18 Input Load resistor 5 V TTL input 330 Ω 10...
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 19 Thursday, August 2, 2012 3:17 PM OPTIBATCH 4011 C ELECTRICAL CONNECTIONS 4 Source input 10...24 V A V+ B Input 1 2 3 4 5 Connection plug pin 5 Connection plug pin 6 Galvanically isolated passive pulse output of the meter Load resistor. Typical value is 1 kΩ PLC source input with an impedance greater than 10 kΩ 01/2012 - 4000868402 - MA OPTIBATCH R02 en www.krohne.
Start-up MA_OPTIBATCH_en_120302_4000868402_R02.book Page 20 Thursday, August 2, 2012 3:17 PM 5 START-UP OPTIBATCH 4011 C 5.1 Configuration with Toolbox The meter can be configured using the supplied software and adaptor, which allows connection to a personal computer (PC) or a laptop. INFORMATION! When the meter is in configuration mode, the pulse output is not available.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 21 Thursday, August 2, 2012 3:17 PM START-UP 5 OPTIBATCH 4011 C 5.1.1 Manual connection 1 2 3 4 5 6 7 Connection Port Baud Rate Parity Stop Bits Slave ID Cancel button OK button • Press or select Connection > Auto Connect. i The Connect dialogue box will open. • Select the Port you wish to connect through. The default values for: Baud Rate, Parity, Stop Bits and Slave ID are shown. • Select OK or Cancel i Toolbox will connect to the meter.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 22 Thursday, August 2, 2012 3:17 PM 5 START-UP OPTIBATCH 4011 C 5.1.2 Automatic connection An automatic connection can be made with a single meter on a point-to-point basis. 1 Connection port 2 Cancel button 3 OK button • Press F5 or select: Connection > Auto Connect. i The Auto Connect dialogue box opens. • Select the Port you wish to connect through. • Select OK or Cancel i Toolbox will connect to the meter. 5.1.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 23 Thursday, August 2, 2012 3:17 PM START-UP 5 OPTIBATCH 4011 C 5.1.4 Outputs The meter is pre-configured according to the customer's order. If it is necessary to change output parameters, it is recommended that only Frequency and Pulse Quantity are changed. 1 Output tab 2 Frequency - sets the maximum pulse frequency to 1 kHz or 10 kHz / mass or volume 3 Pulse Quantity - sets the quantity of each pulse.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 24 Thursday, August 2, 2012 3:17 PM 5 START-UP OPTIBATCH 4011 C 5.1.5 Setup 1 2 3 4 5 Setup tab Suppression time Low Flow Threshold Suppression Cut-Off Flow Direction Ringing High-speed valves can cause unwanted tube vibrations that result in surges in the signal amplitude. This effect is refered to as "ringing". 24 www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 25 Thursday, August 2, 2012 3:17 PM START-UP 5 OPTIBATCH 4011 C Low Flow Threshold 1 2 3 4 5 Zero line Low Flow Threshold Mass flow Valve shut off Ringing For most applications, the Low Flow Threshold will stop ringing affecting the mass flow measurement. Excessive ringing 1 1 Ringing above Low Flow Threshold In some applications, the ringing might be above the Low Flow Threshold.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 26 Thursday, August 2, 2012 3:17 PM 5 START-UP OPTIBATCH 4011 C In these applications, use the Suppression Cut Off and Suppression Time parameters to temporarily adjust the Low Flow Threshold. This will stop the ringing from affecting the mass flow measurement. Flow Direction The factory default flow direction is left to right. The Flow Direction parameter shows the flow as running Forwards.
Service MA_OPTIBATCH_en_120302_4000868402_R02.book Page 27 Thursday, August 2, 2012 3:17 PM SERVICE 6 OPTIBATCH 4011 C 6.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 6.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 28 Thursday, August 2, 2012 3:17 PM 6 SERVICE OPTIBATCH 4011 C 6.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances.
Technical data MA_OPTIBATCH_en_120302_4000868402_R02.book Page 29 Thursday, August 2, 2012 3:17 PM TECHNICAL DATA 7 OPTIBATCH 4011 C 7.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 30 Thursday, August 2, 2012 3:17 PM 7 TECHNICAL DATA OPTIBATCH 4011 C Energised meter 2 3 1 1 3 1 Measuring tubes 2 Direction of oscilation 3 Sine wave When the meter is energised, the drive coil vibrates the measuring tubes causing them to oscillate and produce a sine wave (3). The sine wave is monitored by the two sensors.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 31 Thursday, August 2, 2012 3:17 PM TECHNICAL DATA 7 OPTIBATCH 4011 C 7.2 Technical data INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative. • Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 32 Thursday, August 2, 2012 3:17 PM 7 TECHNICAL DATA OPTIBATCH 4011 C Operating conditions Nominal flow rates S08 10 kg/min / 22 lb/min S10 22 kg/min / 48.4 lb/min S15 72 kg/min / 158.4 lb/min Ambient temperature Compact version -40...
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 33 Thursday, August 2, 2012 3:17 PM TECHNICAL DATA 7 OPTIBATCH 4011 C Electrical Connection Connection Electrical connections Micro (M12) male, 8 pole (Lumberg PRSFM 8/0.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 34 Thursday, August 2, 2012 3:17 PM 7 TECHNICAL DATA OPTIBATCH 4011 C 7.3 Measuring accuracy 0.5 0.45 0.4 0.35 0.3 0.25 0.2 0.15 0.1 0.05 0 X Flow rate [%] Y Measuring error [%] Measuring error The measuring error is obtained from the combined effects of accuracy and zero stability. Reference conditions 34 Product Water Temperature +20°C / +68°F Operating pressure 1 barg / 14.5 psig www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 35 Thursday, August 2, 2012 3:17 PM TECHNICAL DATA 7 OPTIBATCH 4011 C 7.4 Pressure drop Metric X Mass flow [kg / min] Y Pressure [barg] 1 S08 2 S10 3 S15 Reference conditions Meter Product Temperature OPTIBATCH S08 Water 20ºC OPTIBATCH S10 OPTIBATCH S15 01/2012 - 4000868402 - MA OPTIBATCH R02 en www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 36 Thursday, August 2, 2012 3:17 PM 7 TECHNICAL DATA OPTIBATCH 4011 C Imperial 1 X Mass flow [lb / min] Y Pressure [psig] 1 S08 2 S10 3 S15 Reference conditions Meter Product Temperature OPTIBATCH S08 Water 68ºF OPTIBATCH S10 OPTIBATCH S15 36 www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 37 Thursday, August 2, 2012 3:17 PM TECHNICAL DATA 7 OPTIBATCH 4011 C 7.5 Dimensions and weights 7.5.1 Dimensions Hygienic flange Meter Connection S08 S10 S15 DN20 DIN11864-2 DN20 DIN11864-2 DN20 DIN11864-2 [mm] [inches] [mm] [inches] [mm] [inches] A 15 0.59 15 0.59 15 0.59 B 270 10.6 270 10.6 270 10.6 C 112 4.4 112 4.4 112 4.4 D 189 7.44 189 7.44 189 7.44 E 59.5 2.34 59.5 2.34 59.5 2.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 38 Thursday, August 2, 2012 3:17 PM 7 TECHNICAL DATA OPTIBATCH 4011 C Hygienic clamp DN25 SMS DN25 RJT DN25 Clamp ISO2852 DN25 Tri-Clover DN20 Tri-Clover DN15 IDF Clamp (A type) DN25 Clamp DIN32676 DN20 Clamp DIN32676 DN15 Clamp DIN32676 S15 DN15 Tri-Clover DN10 IDF Clamp (A type) DN15 Clamp DIN32676 Connection S08 / S10 DN10 Clamp DIN32676 Meter [mm] A 333 333 B 144 144 C 189 189 D 59.5 59.5 A 13.1 13.1 B 5.7 5.7 C 7.
Notes MA_OPTIBATCH_en_120302_4000868402_R02.book Page 39 Thursday, August 2, 2012 3:17 PM NOTES 8 OPTIBATCH 4011 C 01/2012 - 4000868402 - MA OPTIBATCH R02 en www.krohne.
MA_OPTIBATCH_en_120302_4000868402_R02.book Page 40 Thursday, August 2, 2012 3:17 PM © KROHNE 01/2012 - 4000868402 - MA OPTIBATCH R02 en - Subject to change without notice.
