.book Page 1 Monday, October 3, 2011 2:02 PM OPTIFLUX 5000 Quick Start Electromagnetic flowmeter in sandwich version The documentation is only complete when used in combination with the relevant documentation for the signal converter.
.book Page 2 Monday, October 3, 2011 2:02 PM CONTENTS OPTIFLUX 5000 1 Safety instructions 3 2 Installation 4 2.1 2.2 2.3 2.4 2.5 2.6 Scope of delivery............................................................................................................... 4 Device description ............................................................................................................ 5 Nameplates ...................................................................................................
Safety instructions .book Page 3 Monday, October 3, 2011 2:02 PM SAFETY INSTRUCTIONS 1 OPTIFLUX 5000 Warnings and symbols used DANGER! This information refers to the immediate danger when working with electricity. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
Installation .book Page 4 Monday, October 3, 2011 2:02 PM 2 INSTALLATION OPTIFLUX 5000 2.1 Scope of delivery INFORMATION! Check the packing list to check if you received completely all that you ordered. INFORMATION! Inspect the cartons carefully for damage or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! The device will arrive in two cartons. One carton contains the converter and one carton contains the sensor.
.book Page 5 Monday, October 3, 2011 2:02 PM INSTALLATION 2 OPTIFLUX 5000 2.2 Device description Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media. Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.
.book Page 6 Monday, October 3, 2011 2:02 PM 2 INSTALLATION OPTIFLUX 5000 2.4 Storage • • • • Store the device in a dry and dust-free location. Avoid lasting direct exposure to the sun. Store the device in its original packing. Storage temperature: -50 ...+70°C / -58...+158°F 2.5 Transport Figure 2-2: Transport 6 www.krohne.
.book Page 7 Monday, October 3, 2011 2:02 PM INSTALLATION 2 OPTIFLUX 5000 2.6 Installation conditions 2.6.1 Inlet and outlet Figure 2-3: Recommended inlet and outlet 1 ≥ 5 DN 2 ≥ 2 DN 2.6.2 Mounting position Figure 2-4: Mounting position 09/2011 - 7309862300 - QS OPTIFLUX 5000 SW R03 en www.krohne.
.book Page 8 Monday, October 3, 2011 2:02 PM 2 INSTALLATION OPTIFLUX 5000 2.6.3 Flange deviation CAUTION! Max. permissible deviation of pipe flange faces: Lmax - Lmin ≤ 0.5 mm / 0.02" Figure 2-5: Flange deviation 1 Lmax 2 Lmin 2.6.4 T-section Figure 2-6: Distance after T-sections 1 ≥ 10 DN 2.6.5 Vibration Figure 2-7: Avoid vibrations 8 www.krohne.
.book Page 9 Monday, October 3, 2011 2:02 PM INSTALLATION 2 OPTIFLUX 5000 2.6.6 Magnetic field Figure 2-8: Avoid magnetic fields 2.6.7 Bends Figure 2-9: Installation in bending pipes Figure 2-10: Installation in bending pipes 09/2011 - 7309862300 - QS OPTIFLUX 5000 SW R03 en www.krohne.
.book Page 10 Monday, October 3, 2011 2:02 PM 2 INSTALLATION OPTIFLUX 5000 2.6.8 Open discharge Figure 2-11: Installation before an open discharge 2.6.9 Control valve Figure 2-12: Installation before control valve 2.6.10 Air venting Figure 2-13: Air venting 1 ≥5m 2 Air ventilation point 10 www.krohne.
.book Page 11 Monday, October 3, 2011 2:02 PM INSTALLATION 2 OPTIFLUX 5000 2.6.11 Pump Figure 2-14: Installation after pump 2.6.12 Temperatures CAUTION! Protect the device from direct sunlight. Temperature range Process [°C] Ambient [°C] Process [°F] Ambient [°F] min. max. min. max. min. max. min. max.
.book Page 12 Monday, October 3, 2011 2:02 PM 2 INSTALLATION OPTIFLUX 5000 2.7 Mounting 2.7.1 Torques and pressure WARNING! • Please use stainless steel A2 / 6.9 class bolts. • Make sure the connecting flanges are of type raised face (RF). Figure 2-15: Tighten the bolts in fixed order, see picture. Max. torque: • Step 1: approx. 50% of max. torque • Step 2: approx. 80% of max. torque • Step 3: 100% of max. torque given in tables EN 1092-1 Nominal size DN [mm] Pressure rating Max.
.book Page 13 Monday, October 3, 2011 2:02 PM INSTALLATION 2 OPTIFLUX 5000 EN 1092-1 Nominal size DN [mm] Pipe flanges Rating Max. allowable torque with gaskets made of Gylon® Nm FPM / FKM 1 Chemotherm® ftlb Nm ftlb Nm ftlb 2.5...
Electrical connections .book Page 14 Monday, October 3, 2011 2:02 PM 3 ELECTRICAL CONNECTIONS OPTIFLUX 5000 3.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
.book Page 15 Monday, October 3, 2011 2:02 PM ELECTRICAL CONNECTIONS 3 OPTIFLUX 5000 Figure 3-2: Grounding ring number 1 Grounding ring number 1 (Optional for DN25...100): • 3 mm / 0.1" thick (tantalum: 0.5 mm / 0.1") 3.3 Virtual reference for IFC 300 (C, W and F version) Figure 3-3: Virtual reference Possible if: • ≥ DN10 • Electrical conductivity ≥ 200 µS/cm • Electrode cable max. 50 m / 164 ft, type DS 3.
Technical data .book Page 16 Monday, October 3, 2011 2:02 PM 4 TECHNICAL DATA OPTIFLUX 5000 4.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils.
.book Page 17 Monday, October 3, 2011 2:02 PM TECHNICAL DATA 4 OPTIFLUX 5000 4.2 Dimensions and weights Remote version a = 77 mm / 3.1" b = 139 mm / 5.5" 1 c = 106 mm / 4.2" Total height = H + a Compact version with IFC 300 a = 155 mm / 6.1" b = 230 mm / 9.1" 1 c = 260 mm / 10.2" Total height = H + a Compact version with IFC 100 (0°) (0 ) a = 82 mm / 3.2" b = 161 mm / 6.3" c = 257 mm / 10.1" 1 Total height = H + a Compact version with IFC 100 (45°) (45 ) a = 186 mm / 7.3" b = 161 mm / 6.
.book Page 18 Monday, October 3, 2011 2:02 PM 4 TECHNICAL DATA OPTIFLUX 5000 Figure 4-1: Contruction details DN2.5...15 1 O-ring 2 Grounding ring Figure 4-2: Construction details DN25...100 1 Situation without grounding rings 2 Gasket INFORMATION! • All data given in the following tables are based on standard versions of the sensor only. • Especially for smaller nominal sizes of the sensor, the converter can be bigger than the sensor.
.book Page 19 Monday, October 3, 2011 2:02 PM TECHNICAL DATA 4 OPTIFLUX 5000 Nominal size DN Dimensions [mm] L H W D Approx. weight [kg] Ød1 Ød4 2.5 65 1 123 44 - - 1.6 4 65 1 123 44 - - 1.6 6 65 1 123 44 - - 1.6 10 65 1 123 44 - - 1.6 15 65 1 123 44 - - 1.6 25 58 2 116 68 20 26 46 1.6 40 83 2 131 83 30 39 62 2.4 50 103 2 149 101 40 51 74 2.9 80 153 2 181 133 60 80 106 6.4 100 203 2 206 158 80 101 133 8.
.book Page 20 Monday, October 3, 2011 2:02 PM © KROHNE 09/2011 - 7309862300 - QS OPTIFLUX 5000 SW R03 en - Subject to change without notice.
