Operating Instructions OPTISOUND 3010 C 4 … 20 mA/HART
Contents Contents 1 About this document 1.1 1.2 1.3 2 . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. .. 6 6 6 6 6 6 7 Configuration. . . . . . . Principle of operation . Adjustment . . . . . . . . Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 8 9 9 9 General instructions. . . . . . . . . . . . . . . . . . . . . 10 Mounting information . . . . .
Contents 8 Dismounting 8.1 8.2 9 Dismounting procedure . . . . . . . . . . . . . . . . . . 38 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Supplement 9.1 9.2 9.3 Technical data. . . . . . . . . . . . . . . . . . . . . . . . . 39 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . .
About this document 1 About this document 1.1 Function This operating instructions manual has all the information you need for quick setup and safe operation of OPTISOUND 3010 C. Please read this manual before you start setup. 1.2 Target group This operating instructions manual is directed to trained personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.
For your safety 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained, specialised personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer. 2.2 Appropriate use OPTISOUND 3010 C is a sensor for continuous level measurement. 2.
For your safety The parameter adjustment of the basic sensor functions is independent of the software version. The range of available functions depends on the respective software version of the individual components. The software version of OPTISOUND 3010 C can be determined as follows: l l on the type label of the electronics via the indicating/adjustment module. You can find all software histories on our website www.krohne. com. 2.
Product description 3 Product description 3.
Product description 3.2 Principle of operation Area of application OPTISOUND 3010 C is an ultrasonic sensor for continuous level measurement. It is suitable for liquids and solids in virtually all industries, particularly in water and waste water management. Physical principle The transducer of the ultrasonic sensor emits short ultrasonic pulses to the measured product. These pulses are reflected by the product surface and received by the transducer as echoes.
Mounting 4 Mounting 4.1 General instructions Installation position Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module. The housing can be rotated by 330° without the use of any tools. You can also install the indicating and adjustment module in four different positions (each displaced by 90°). Moisture Use the recommended cable (see chapter "Connecting to power supply") and thighten the cable gland.
Mounting 2 1 Fig. 3: Min. distance to the max. level 1 Dead zone 2 Reference plane Information: If the product reaches the transducer, buildup can form on it over a period of time and later cause measurement errors. 1 2 3 100% 0% Fig. 1 2 3 Pressure/Vacuum Gauge pressure in the vessel does not influence OPTISOUND 3010 C. Low pressure or vacuum, however, damp the ultrasonic pulses. This influences the measuring result, particularly if the level is very low. With pressures under 0.
Mounting 4.2 Mounting information Screwing in Screw OPTISOUND 3010 C into the mounting socket with an appropriate spanner applied to the hexagon of the process fitting. Max. torque see chapter "Technical data". Warning: The housing must not be used to screw the instrument in! Applying tightening force to the housing can damage its internal mechanical components. Installation position When mounting OPTISOUND 3010 C, keep a distance of at least 200 mm (7.9 in) to the vessel wall.
Mounting Fig. 6: Vessel with conical bottom The mounting socket should preferably be dimensioned to allow the lower edge of the transducer to protrude at least 10 mm out of the socket. ca. 10 mm Socket Fig. 7: Recommended socket mounting 12 OPTISOUND 3010 C - 4 … 20 mA/HART 30503-EN-050914 If the reflective properties of the medium are good, you can mount OPTISOUND 3010 C on sockets higher than the transducer length. You will find recommended values for socket heights in the following illustration.
h > 10 mm Mounting d 100 mm/4" 150 mm/6" h 300 mm/12" 400 mm/16" d Fig. 8: Deviating socket dimensions Sensor orientation In liquids, direct the sensor as perpendicular as possible to the product surface to achieve optimum measurement results. Fig. 9: Orientation in liquids 00 x4 00 ~4 45° To reduce the min. distance to the medium, you can also mount OPTISOUND 3010 C with a beam deflector. By doing this, it is possible to fill the vessel nearly to maximum.
Mounting Vessel installations The ultrasonic sensor should be installed at a location where no installations cross the ultrasonic beam. Vessel installations such as for example, ladders, limit switches, heating spirals, struts etc. can cause false echoes superimposed on the useful echo. Make sure when planning your measuring site that the ultrasonic signals have "free access" to the measured product. If there are existing vessel installations, a false echo storage should be carried out during setup.
Mounting Fig. 12: Agitators Inflowing material Do not mount the instruments in or above the filling stream. Make sure that you detect the product surface and not the inflowing product. Fig. 13: Inflowing liquid 30503-EN-050914 Foam Through the action of filling, stirring and other processes in the vessel, dense foams which considerably damp the emitted signals may form on the product surface.
Mounting Guided radar is not influenced by foam generation and is particularly suitable for such applications. Air flow If there are strong air currents in the vessel, e.g. due to strong winds in outdoor installations, or because of air turbulence, e. g. through cyclone exhausting, you should mount OPTISOUND 3010 C in a standpipe or use a different measuring principle, e.g. radar or guided radar (TDR).
Connecting to power supply 5 Connecting to power supply 5.1 Preparing the connection Note safety instructions Always observe the following safety instructions: l l Connect only in the complete absence of line voltage If overvoltages are expected, overvoltage arresters should be installed. Take note of safety instructions for Ex applications In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units.
Connecting to power supply Select connection cable for Ex applications Take note of the corresponding installation regulations for Ex applications. In particular, make sure that no potential equalisation currents flow over the cable screen. In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation. 5.
Connecting to power supply Fig. 15: Connection steps 6 and 7 5.3 Wiring plans, single chamber housing The following illustrations apply to the non-Ex as well as to the Ex ia version. Housing overview 4 4 1 2 3 16: Material versions, single chamber housing Plastic Aluminium Stainless steel Filter element for pressure compensation 30503-EN-050914 Fig.
Connecting to power supply Electronics and connection compartment Display I2C 1 1 2 5 6 7 8 2 Fig. 17: Electronics and connection compartment, single chamber housing 1 Spring-loaded terminals for power supply 2 Ground terminal for connection of the cable screen Wiring plan Display I2C 1 2 5 6 7 8 1 Fig. 18: Wiring plan, single chamber housing 1 Power supply/Signal output 5.
Connecting to power supply Housing overview 1 2 3 5 4 Fig. 1 2 3 4 5 19: Double chamber housing Housing cover, connection compartment Blind stopper Housing cover, electronics compartment Filter element for pressure compensation Cable gland Electronics compartment 1 Display I2C 1 2 5 6 7 8 30503-EN-050914 Fig.
Connecting to power supply Display Connection compartment 1 1 2 I2C 2 Fig. 21: Connection compartment, double chamber housing 1 Spring-loaded terminals for power supply 2 Ground terminal for connection of the cable screen Wiring plan I2C 1 2 1 Fig. 22: Wiring plan, double chamber housing 1 Power supply/Signal output 5.5 Switch on phase Switch on phase After OPTISOUND 3010 C is connected to power supply, the instrument carries out a self-test for approx. 30 seconds.
Connecting to power supply 30503-EN-050914 Then the actual measured value is displayed and the corresponding current is transmitted to the cable.1) 1) The values correspond to the actual level as well as to the settings already carried out, e.g. default setting.
Setup with the indicating/adjustment module 6 Setup with the indicating/adjustment module 6.1 Short description The indicating/adjustment module is used for measured value display, adjustment and diagnosis. It can be mounted in all sensors of the OPTISOUND instrument family, in the single as well as double chamber housing (optionally in the electronics or connection compartment). 6.2 Installation of the indicating/adjustment module The indicating/adjustment module can be inserted or removed at any time.
Setup with the indicating/adjustment module Fig. 23: Installation of the indicating/adjustment module 30503-EN-050914 Note: If you intend to retrofit OPTISOUND 3010 C with an indicating/ adjustment module for continuous measured value indication, a higher cover with an inspection glass is required.
Setup with the indicating/adjustment module 6.3 Adjustment system 2 1 1.
Setup with the indicating/adjustment module 6.4 Setup procedure Address setting HART-Multidrop In HART-Multidrop mode (several sensors on one input) the address must be set before continuing with the parameter adjustment. You will find a detailed description in the operating instructions manual of the indicating/adjustment module.
Setup with the indicating/adjustment module ▶ 2 Basic adjustment Display Diagnostics Service Info Select the menu item "Basic adjustment" with [–>] and confirm with [OK]. Now the menu item "Min. adjustment" is displayed. Min. adjustment 0.00 % = 5.000 m(d) 4.000 m(d) Carrying out max. adjustment 3 Prepare the % value for editing with [OK] and set the cursor to the requested position with [–>]. Set the requested percentage value with [+] and save with [OK]. The cursor jumps now to the distance value.
Setup with the indicating/adjustment module vessel wall (with solids). To adapt the sensor to these different conditions, you should first select in this menu item "Liquid" or "Solid". Medium Liquid With solids, you can also choose between "Powder/Dust", "Granular/Pellets" or "Ballast/Pebbels". Through this additional selection, the sensor is adapted perfectly to the product and measurement reliability, particularly in products with bad reflective properties, is considerably increased.
Setup with the indicating/adjustment module Enter the requested parameter via the appropriate keys, save your settings and jump to the next menu item with the [–>] key. Linearization curve A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level – e.g. in a cylindrical or spherical tank -–and the indication or output of the volume is requested. Corresponding linearization curves are preprogrammed for these vessels.
Setup with the indicating/adjustment module False signal suppression Change now? Proceed as follows: 1 Move from the measured value display to the main menu by pushing [OK]. 2 Select the menu item "Service" with [–>] and confirm with [OK]. Now the menu item "False signal suppression" is displayed. 3 Confirm "False signal suppression - Change now" with [OK] and select in the below menu "Create new". Enter the actual distance from the sensor to the product surface.
Setup with the indicating/adjustment module 6.5 Menu schematic Basic adjustment ▶ Basic adjustment Display Diagnostics Service Info 1 Min. adjustment 0.00 % = 4.000 m(d) 3.000 m(d) 1.1 Damping 1.5 Max. adjustment 100.00 % = 1.000 m(d) 2.000 m(d) 1.2 Linearization curve 1.6 0s Medium Liquid 1.3 Vessel shape 1.4 Storage tank Sensor-TAG Linear 1.7 Sensor Display ▶ Basic adjustment Display Diagnostics Service Info Displayed value 2 2.1 scaled Display units 2.2 Volume m³ Scaling 2.
Setup with the indicating/adjustment module Service ▶ Basic adjustment Display Diagnostics Service Info False signal suppression 4 4.1 Change now? Reset Addl. adjustments none 4.5 4.6 m(d) select? 4.9 Copy sensor data? Current output 4.3 Output mode 4-20 mA Failure mode: <3.6mA Min-current 3.8mA Units of measurement Reset? Copy sensor data 4.2 PIN Language Simulation 4.4 Start simulation? 4.7 Deutsch HART mode 4.8 Standard Address 0 4.
Maintenance and fault rectification 7 Maintenance and fault rectification 7.1 Maintenance When used as directed in normal operation, OPTISOUND 3010 C is completely maintenance-free. 7.2 Fault rectification Causes of malfunction OPTISOUND 3010 C offers maximum reliability. Nevertheless faults can occur during operation. These may be caused by the following, e.g.: l l l l Sensor Process Power supply Signal processing.
Maintenance and fault rectification ? Current signal greater than 22 mA or less than 3.6 mA l Electronics module defective à Exchange instrument or return it for repair In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed. Fault messages via the indicating/adjustment module ? E013 l no measured value available à sensor in boot phase à sensor does not find an echo, e.g.
Maintenance and fault rectification If there is no electronics module available on site, it can be ordered from the responsible Krohne agency. 7.4 Instrument repair If a repair is necessary, please proceed as follows: You can download a return form from our Internet homepage http://www.krohne-mar.com/fileadmin/media-lounge/PDFDownload/Specimen_e.pdf. By doing this you help us carry out the repair quickly and without having to call back for needed information.
Dismounting 8 Dismounting 8.1 Dismounting procedure Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. 8.2 Disposal OPTISOUND 3010 C consists of materials which can be recycled by specialised recycling companies. We have purposely designed the electronic modules to be easily separable.
Supplement 9 Supplement 9.1 Technical data General data Materials, wetted parts - Process fitting Thread G1½A and 1½ NPT: PVDF - Transducer PVDF - Seal transducer/process fitting EPDM Materials, non-wetted parts - Housing plastic PBT (Polyester), Alu-die casting powder-coated, 316L (1.4435) - Seal ring between housing and housing cover NBR (stainless steel housing), silicone (Alu/ plastic housing) - Inspection window in housing cover Polycarbonate - Ground terminal 316Ti/316L (1.4571/1.
Supplement Accuracy (similar to DIN EN 60770-1) Reference conditions acc. to DIN EN 61298-1 - Temperature 18 … +30°C (64 … +86°F) - Relative humidity 45 … 75 % - Atmospheric pressure 860 … 1060 mbar (86 … 106 kPa/ 12.5 … 15.4 psi) Characteristic curve deviation and measurement characteristics2) Average temperature coefficient of the zero signal (temperature error) Resolution, general Ultrasonic frequency Interval Beam angle at -3 dB Adjustment time3) Accuracy 0.06 %/10 K max.
Supplement Process conditions Vessel pressure Process temperature (transducer temperature) Vibration resistance -20 … 200 kPa (-0.2 … 2.0 bar/-2.9 … 29 psi) -40 … +80°C (-40 … +176°F) mechanical vibrations with 4 g and 5 … 100 Hz4) Electromechanical data Cable entry - Single chamber housing l 1x cable entry M20x1.5 (cable-ø 5 … 9 mm), 1x blind stopper M20x1.5 or: - Double chamber housing l 1x closing cap ½ NPT, 1x blind stopper ½ NPT l 1x cable entry M20x1.
Supplement Permissible residual ripple - <100 Hz Uss<1 V - Uss <10 mV 100 Hz … 10 kHz Load see diagram Ω 1000 750 3 500 2 1 250 4 14 Fig. 1 2 3 4 16 18 20 22 24 26 28 30 32 34 36 V 26: Voltage diagram HART load Voltage limit EEx ia instrument Voltage limit non-Ex instrument Supply voltage Electrical protective measures Protection - Plastic housing IP 66/IP 67 - IP 66/IP 68 (0.
Supplement 9.2 Dimensions Housing M20x1,5/ ½ NPT M20x1,5/ ½ NPT 1 2 M20x1,5/ ½ NPT 3 114mm (4 31/64") ø 84mm (3 5/16") 117mm (4 39/64") ø 77mm (3 1/32") ~ 116mm (4 9/16") ø 84mm (3 5/16") ~ 87mm (3 27/64") ø 77mm (3 1/32") 120mm (4 23/32") ~ 69mm (2 23/32") 112mm (4 13/32") ~ 69mm (2 23/32") M20x1,5/ ½ NPT M20x1,5 4 Fig. 27: Housing versions in protection IP 66/IP 67 and IP 66/IP 68, 0.
Supplement 22mm (55/64") 60mm (2 23/64") G1½A / 1½"NPT 66mm (2 19/32") 155mm (6 7/64") OPTISOUND 3010 C 1 2 ø 39mm (1 17/32") ø 74mm (2 58/64") 30503-EN-050914 Fig. 28: OPTISOUND 3010 C 1 Dead band: 0.25 m (0.8 ft) 2 Meas. range: in liquids up to 5 m (16.4 ft), in solids up to 2 m (6.
Supplement 9.3 Certificates CE declaration of conformity 30503-EN-050914 Fig.
Supplement 30503-EN-050914 Manufacturer declaration Fig.
Supplement 30503-EN-050914 46 OPTISOUND 3010 C - 4 … 20 mA/HART
30503-EN-050914 Supplement OPTISOUND 3010 C - 4 … 20 mA/HART 47
Subject to change without notice 30503-EN-050914
