Operating Instructions OPTISWITCH 5100 C, 5150 C with relay output
Contents Contents 1 About this document 1.1 1.2 1.3 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. .. .. 5 5 5 5 6 6 Configuration. . . . . . . Principle of operation . Operation . . . . . . . . . Storage and transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. .. .. 7 7 8 9 . . . . . . . . . . . . . . . . General instructions. . . . . . . . . . . . . . . . .
Contents 9 Supplement Technical data. . . . . . . . . . . . . . . . . . . . . . . . . 24 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 30426-EN-060831 9.1 9.
About this document 1 About this document 1.1 Function This operating instructions manual has all the information you need for quick setup and safe operation. Please read this manual before you start setup. 1.2 Target group This operating instructions manual is directed to trained, qualified personnel. The contents of this manual should be made available to these personnel and put into practice by them. 1.3 Symbolism used Information, tip, note This symbol indicates helpful additional information.
For your safety 2 For your safety 2.1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator. For safety and warranty reasons, any internal work on the instruments must be carried out only by personnel authorised by the manufacturer. 2.2 Appropriate use OPTISWITCH 5100 C, 5150 C is a sensor for level detection.
For your safety 2.6 SIL conformity OPTISWITCH 5100 C, 5150 C fulfills the requirements of functional safety according to IEC 61508/IEC 61511. You can find further information in the supplementary instructions manual "Safety Manual - Functional safety (SIL) OPTISWITCH 5XXX". 2.7 Safety instructions for Ex areas Please note the Ex-specific safety information for installation and operation in Ex areas.
Product description 3 Product description 3.1 Configuration Scope of delivery The scope of delivery encompasses: l l Components OPTISWITCH 5100 C, 5150 C level sensor Documentation - this operating instructions manual - Ex specific safety instructions (with Ex versions), if necessary further certificates OPTISWITCH 5100 C, 5150 C consists of the following components: l l l Housing cover Housing with electronics process fitting with tuning fork 1 2 3 Fig.
Product description Thanks to its simple and robust measuring system, OPTISWITCH 5100 C, 5150 C is virtually unaffected by the chemical and physical properties of the liquid. It functions even under difficult conditions such as turbulence, air bubbles, foam generation, buildup, strong external vibration or changing products.
Product description On the electronics module you will find the following indicating and adjustment elements: l l l signal lamp for indication of the switching condition (green/ red) DIL switch for sensitivity adjustment Mode switch for selection of the switching condition (A/B) 3.4 Storage and transport Packaging Your instrument was protected by packaging during transport. Its capacity to handle normal loads during transport is assured by a test according to DIN 55439.
Mounting 4 Mounting 4.1 General instructions Switching point In general, OPTISWITCH 5100 C, 5150 C can be mounted in any position. The instrument must be mounted in such a way that the tuning fork is at the height of the requested switching point. The tuning fork has lateral markings (notches), marking the switching point with vertical mounting. The switching point refers to water with the basic setting of the sensitivity switch >=0.7 g/cm³ (>=0.025 lbs/in³).
Mounting 1 Fig. 3: Horizontal mounting 1 Switching point 2 1 Fig. 4: Horizontal mounting (recommended installation location - particularly for adhesive products) 1 Switching point 2 Marking with screwed version on top - with flange versions directed to the flange holes With flange versions, the fork is directed to the flange holes in the following way. Fig.
Mounting condensation water can thus drain off. This applies mainly to mounting outdoors, in areas where moisture is expected (e.g. by cleaning processes) or on cooled or heated vessels. Fig. 6: Measures against moisture penetration Transport Do not hold OPTISWITCH 5100 C, 5150 C on the tuning fork. Particularly with flange or tube versions, the tuning fork can be damaged by the instrument weight. Transport coated instruments very carefully and avoid touching the tuning fork.
Mounting 4.2 Mounting instructions Welded socket OPTISWITCH 5100 C, 5150 C has a defined thread starting point. This means that every OPTISWITCH 5100 C, 5150 C is in the same fork position after being screwed in. Remove therefore the supplied seal from the thread of OPTISWITCH 5100 C, 5150 C. This seal is not required when using a welded socket with O-ring in front. Keep in mind that this welded socket is not suitable for coated instrument versions.
Mounting When used in adhesive and viscous products, the tuning fork should protrude into the vessel to avoid buildup. For that reason, sockets for flanges and mounting bosses should be avoided when mounting horizontally. Inflowing medium If OPTISWITCH 5100 C, 5150 C is mounted in the filling stream, unwanted switching signals may be generated. Mount OPTISWITCH 5100 C, 5150 C at a location in the vessel where no disturbing influence from e.g. filling openings, agitators etc. can occur.
Connecting to voltage supply 5 Connecting to voltage supply 5.1 Preparing the connection Note safety instructions Generally not the following safety instructions: l Connect only in the complete absence of line voltage Take note of safety instructions for Ex applications In hazardous areas you should take note of the appropriate regulations, conformity and type approval certificates of the sensors and power supply units. Select power supply Connect the power supply according to the following diagrams.
Connecting to voltage supply 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx. 10 cm (4 in) of the cable mantle, strip approx. 1 cm (0.
Connecting to voltage supply Electronics and connection compartment SW E60R 345678 A 0,5 g / cm3 B 0,7 g / cm3 20-72V DC 20-253V AC + L N 1 2 3 1 2 3 4 5 6 7 8 4 5 Fig.
Set up 6 Set up 6.1 General The numbers in brackets refer to the following illustrations. Function/Configuration The switching condition of the electronics can be checked on the plastic housing with closed housing cover (control lamp). In the basic setting, products with a density >0.7 g/cm³ (>0.025 lbs/in³) can be detected. For products with lower density, the switch must be set to >0.5 g/cm³ (>0.018 lbs/in³).
Set up Signal lamp (1) Control lamp (LED) for indication of the switching condition l l l green = relay energized red = relay deenergized red (flashing) = failure Mode adjustment (2) With the mode adjustment (A/B) you can change the switching condition of the relay. You can set the required mode acc. to the "Function chart" (A - max. detection or overfill protection, B - min. detection or dry run protection).
Set up Level Failure of the supply voltage (mode A/B) Switching status Control lamp any 3 4 5 (6) (7) (8) Relay deenergized Failure any 3 4 5 (6) (7) (8) Relay deenergized flashes red 30426-EN-060831 20 OPTISWITCH 5100 C, 5150 C - with relay output
Maintenance and fault rectification 7 Maintenance and fault rectification 7.1 Maintenance When used as directed in normal operation, OPTISWITCH 5100 C, 5150 C is completely maintenance free. 7.2 Rectify faults Causes of malfunction OPTISWITCH 5100 C, 5150 C offers maximum reliability. Nevertheless faults can occur during operation. These may be caused by the following, e.g.
Maintenance and fault rectification l Wrong mode selected à Set the correct mode on the mode switch (max.: overfill protection; min.: dry run protection). Wiring should be carried out according to the quiescent current principle. ? Signal lamp flashes red l Electronics has detected a failure à Exchange instrument or return instrument for repair ? The signal lamp flashes alternately red and green l instrument defective à Exchange instrument or return instrument for repair 7.
Dismounting 8 Dismounting 8.1 Dismounting procedure Warning: Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc. Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order. With Ex instruments, the housing cover may only be opened if there is no explosive atmosphere present. 8.
Supplement 9 Supplement 9.1 Technical data General data Material 316L corresponds to 1.4404 or 1.4435 Materials, wetted parts - Process fitting - thread 316L, Hastelloy C4 (2.4602) - Process fitting - flange 316L, 316L with Hastelloy C4 plated, enamelled steel, 316L with ECTFE coated, 316L with PFA coated - Process seal Klingersil C-4400 - Tuning fork 316L, Hastelloy C4 (2.4610) - Extension tube ø 21.3 mm (0.84 in) 316L, Hastelloy C4 (2.4610), Hastelloy C4 (2.
Supplement Surface quality - Standard Ra approx. 3 µm (approx. 1.18-4 in) - Ra <0.8 µm (<3.15-5 in) Hygienic version 3A (OPTISWITCH 5150 C) Process fittings - Thread G¾ A, ¾ NPT, G1 A, 1 NPT - Flanges DIN from DN 25, ANSI from 1" - hygienic fittings Bolting DN 40 PN 40, Tri-Clamp 1", Tri-Clamp 1½" PN 10, conus DN 25 PN 40, Tuchenhagen Varivent DN 50 PN 10 High voltage test (enamel) max.
Supplement Modes (adjustable) - A Max. detection or overflow/overfill protection - Min. detection or dry run protection B Measuring accuracy Hysteresis approx. 2 mm (0.08 in) with vertical installation Integration time approx. 500 ms Frequency approx. 1200 Hz Ambient conditions Ambient temperature on the housing -40 … +70 °C (-40 … +158 °F) Storage and transport temperature -40 … +80 °C (-40 … +176 °F) Process conditions Parameter Limit level of liquids Process pressure -1 … 64 bar (-14.
Supplement 2 3 70˚C (158˚F) 40˚C (104˚F) -50˚C (-58˚F) 0˚C (32˚F) 1 50˚C (122˚F) 100˚C (212˚F) 150˚C (302˚F) 200˚C (392˚F) 250˚C (482˚F) -40˚C (-40˚F) Fig. 1 2 3 12: Ambient temperature - Product temperature Product temperature Ambient temperature Temperature range with temperature adapter Viscosity - dynamic 0.1 … 10,000 mPa s (requirement: with density 1) Density 0.7 … 2.5 g/cm³ (0.025 … 0.09 lbs/in³); 0.5 … 2.5 g/cm³ (0.018 … 0.
Supplement Voltage supply Supply voltage 20 … 253 V AC, 50/60 Hz, 20 … 72 V DC (at U >60 V DC, the ambient temperature can be max. 50 °C/122 °F) Power consumption 1 … 8 VA (AC), approx. 1.3 W (DC) Electrical protective measures Protection IP 66/IP 67 Overvoltage category III Protection class I Approvals1) ATEX II 1/2G, 2G EExd d IIC T62) Overfill protection acc. to WHG Ship approvals 2) 28 Deviating data in Ex applications: see separate safety instructions. Only with Aluminium housing.
Supplement 9.2 Dimensions OPTISWITCH 5100 C, 5150 C ~ 69mm (2 23/32") 1 2 M20x1,5 3 13: Housing versions Plastic housing Stainless steel housing Aluminium housing 30426-EN-060831 Fig.
Supplement 4 53mm (2 3/32") 53mm 50mm (2 3/32") (1 31/32") Fig.
30426-EN-060831 Supplement OPTISWITCH 5100 C, 5150 C - with relay output 31
Subject to change without notice 30426-EN-060831
