.backup.book Page 1 Tuesday, January 10, 2012 11:57 AM OPTITEMP TRA/TCA PLUS Handbook Industrial thermometers for advanced requirements with replaceable measuring inserts.
.backup.book Page 2 Tuesday, January 10, 2012 11:57 AM : IMPRINT :::::::::::::::::::::::::::::::::::::::OPTITEMP TRA/TCA PLUS All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2011 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.
.backup.book Page 3 Tuesday, January 10, 2012 11:57 AM CONTENTS OPTITEMP TRA/TCA PLUS 1 Safety instructions 6 1.1 Intended use ..................................................................................................................... 6 1.2 Approvals and certifications............................................................................................. 6 1.2.1 CE ...........................................................................................................................
.backup.book Page 4 Tuesday, January 10, 2012 11:57 AM CONTENTS OPTITEMP TRA/TCA PLUS 4 Electrical connections 4.1 4.2 4.3 4.4 37 Safety instructions.......................................................................................................... 37 Grounding ....................................................................................................................... 37 Protection category ...............................................................................................
.backup.book Page 5 Tuesday, January 10, 2012 11:57 AM CONTENTS OPTITEMP TRA/TCA PLUS 8 Appendix 74 8.1 Technical legislation in effect ........................................................................................ 74 9 Notes 01/2012 - 4000630301 - MA OPTITEMP TRA/TCA Plus R01 en 75 www.krohne.
Safety instructions .backup.book Page 6 Tuesday, January 10, 2012 11:57 AM 1 SAFETY INSTRUCTIONS OPTITEMP TRA/TCA PLUS 1.1 Intended use DANGER! ATEX approval is pending. Until such approval has been granted, do not install or operate the industrial thermometer for advanced requirements in potentially hazardous areas. Otherwise you could cause an explosion that could have fatal consequences.
.backup.book Page 7 Tuesday, January 10, 2012 11:57 AM SAFETY INSTRUCTIONS 1 OPTITEMP TRA/TCA PLUS 1.3 Safety instructions from the manufacturer 1.3.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such.
.backup.book Page 8 Tuesday, January 10, 2012 11:57 AM 1 SAFETY INSTRUCTIONS OPTITEMP TRA/TCA PLUS 1.3.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void.
.backup.book Page 9 Tuesday, January 10, 2012 11:57 AM SAFETY INSTRUCTIONS 1 OPTITEMP TRA/TCA PLUS 1.3.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere.
Device description .backup.book Page 10 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS 2.1 Scope of delivery INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order.
.backup.book Page 11 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS 2.2 Device description 2.2.1 Design of industrial thermometers for advanced requirements INFORMATION! In this documentation, the name "Industrial thermometer for advanced requirements" refers to thermometer assemblies with multipart, welded thermowells as well as those with one-piece bar stock thermowells.
.backup.book Page 12 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS 2.2.2 Types of connection heads A connection head protects the terminals and the temperature transmitter from environmental effects (e. g. dirt or dust). The cable gland for the connection head on the industrial thermometer for advanced requirements depends on the process connection for the connection head (M20 x 1.5 for process connections with the dimensions M24 x 1.
.backup.book Page 13 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS Connection heads available BA (aluminium, IP65) BUZ-T (aluminium, IP65) BUZ-S (aluminium, IP65) BUZ-H (aluminium IP65) BUZ-HW (aluminium, IP65) BGK (aluminium, IP67) BBK (PA, IP54) BVA (VA, IP65) AXD (aluminium, IP68) 01/2012 - 4000630301 - MA OPTITEMP TRA/TCA Plus R01 www.krohne.
.backup.book Page 14 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS 2.2.3 Measuring insert designs and measuring insert length INFORMATION! The versions, dimensions and other construction features of the measuring inserts are standardised in DIN 43735. The replaceable measuring insert contains the temperature sensor, which may be either a Pt100 RTD or a thermocouple.
.backup.book Page 15 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS One distinguishing dimension of the measuring insert is its length. The length is measured from the bottom edge of the base to the tip of the immersion tube ("a" in the drawing below): Figure 2-3: Measuring insert length The selection of the right measuring insert depends on the conditions of use: • A measuring insert with a thermocouple is better suited to heavy thermal or mechanical loads.
.backup.book Page 16 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS Figure 2-4: Example of a head-mounted transmitter Figure 2-5: Example of a rail-mounted transmitter Head-mounted and rail-mounted transmitters both convert the temperature sensor's small signal into a standardised output signal of 4...20 mA, not susceptible to interference, or into a digital signal. The output signal depends on the type of temperature transmitter.
.backup.book Page 17 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS Available in both head-mounted and railmounted version Only available in rail-mounted version TT 10 C/R (analogue, standard, 4...20 mA) TT 31 R (3-wire circuit, 0/4...20 mA, outputs: 0/1...5 VDC, 0/2...10 VDC) TT 11 C/R (analogue, 3- or 4-wire circuit, output: 0...10 VDC) TT 32 R (4-wire circuit, 0/4...20 mA, outputs: 0/1...5 VDC, 0/2...10 VDC) TT 20 C/R (analogue, 4...20 mA) TT 30 C/R (digital, 4...
.backup.book Page 18 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS The neck tubes for industrial thermometers for advanced requirements are made of stainless steel. INFORMATION! The neck tube material may differ from the thermowell material. The standard neck tube length of a DIN neck tube is 165 mm / 6.5", that of a NUN connection with ½" NPT thread is 152 mm / 6". Other neck tube lengths are available on request. 2.2.
.backup.book Page 19 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS Thermowell/thermowell tip Reduced tip, one-piece Ø [mm] ["] 12 to 9 0.47 to 0.35 16 to 13 0.63 to 0.51 19 to 13 0.75 to 0.51 19 to 16 0.75 to 0.63 22 to 13 0.87 to 0.51 23 to 13 0.91 to 0.51 Similarity to standard ASME INFORMATION! Both the reduced and the conical tip feature a shorter response time than a straight thermowell.
.backup.book Page 20 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS 2.3.3 Flange thermometer All of the flange thermometers for advanced requirements available from the manufacturer feature a separate neck tube to thermally decouple the process connection and connection head. They are typically used in the mid and upper temperature range in industrial applications (up to +600°C / +1112°F).
.backup.book Page 21 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS 2.
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.backup.book Page 24 Tuesday, January 10, 2012 11:57 AM 2 DEVICE DESCRIPTION OPTITEMP TRA/TCA PLUS Weld-in thermometer 24 TRA / TCA-TW58 TRA / TCA-TW59 Weld-in thermowell, one-piece, straight Weld-in thermowell, one-piece, conical www.krohne.
.backup.book Page 25 Tuesday, January 10, 2012 11:57 AM DEVICE DESCRIPTION 2 OPTITEMP TRA/TCA PLUS 2.5 Nameplate INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. The nameplate is located on the connection head, it measures 70 mm x 18 mm / 2.76 x 0.
Installation .backup.book Page 26 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS 3.1 General notes on installation DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. CAUTION! Installation, assembly, start-up and maintenance may only be performed by appropriately trained personnel. The regional occupational health and safety directives must always be observed.
.backup.book Page 27 Tuesday, January 10, 2012 11:57 AM INSTALLATION 3 OPTITEMP TRA/TCA PLUS 3.4 Proper installation CAUTION! Take the following points into consideration prior to installing the thermometer: • The dimensions of the thermowell (length, diameter, wall thickness, type of tip) comply with the requirements of the measuring point. The mechanical load as a result of flowing media, vibration and resonances is the focus here. In addition, incorrect dimensions can lead to measurement errors.
.backup.book Page 28 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS To avoid measurement errors, ensure that the insertion length ("b" in the drawing below) meets the following requirements: • Insertion length = 10...15 x thermowell diameter, but at least 100 mm / 3.94" (shorter insertion lengths are possible but they impair measuring accuracy). • Tubes with Ø < 300 mm / 11.
.backup.book Page 29 Tuesday, January 10, 2012 11:57 AM INSTALLATION 3 OPTITEMP TRA/TCA PLUS 3.
.backup.book Page 30 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS The first diagram applies to thermometer(s): • TRA/TCA-T30 (Form 4) • Ø 24 x 8.5 mm / 0.94 x 0.33" • Material 1.4571 / 316 Ti Figure 3-3: Load diagram for TRA/TCA-T30 1 2 3 4 5 6 7 8 30 Pressure of the measured medium Steam pressure curve Steam Water Insertion length 125 mm or 4.92"; water with 5 m/s or 16.4 ft/s Insertion length 125 mm or 4.92"; steam with 60 m/s or 196.9 ft/s Insertion length 125 mm or 4.
.backup.book Page 31 Tuesday, January 10, 2012 11:57 AM INSTALLATION 3 OPTITEMP TRA/TCA PLUS The second diagram applies to thermometer(s): • TRA/TCA-TS36 (Form 6 and 7) • Ø 17 x 5 mm / 0.67 x 0.20" • Material 1.4571 / 316 Ti 400 360 320 280 240 200 160 120 80 40 Figure 3-4: Load diagram for TRA/TCA-TS36 1 2 3 4 5 6 7 8 Pressure of the measured medium Steam pressure curve Steam Water Insertion length 230 mm or 9.06"; water with 3 m/s or 9.8 ft/s Insertion length 230 mm or 9.
.backup.book Page 32 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS 3.5.2 Vibration load CAUTION! Permanently operating the thermowell in its natural resonance can quickly damage or destroy the thermometer! So, prior to installation, ensure that this does not happen and select a thermowell with a different length, a different diameter or another material if necessary.
.backup.book Page 33 Tuesday, January 10, 2012 11:57 AM INSTALLATION 3 OPTITEMP TRA/TCA PLUS The following diagram will aid in the selection of the right neck tube length and shows how the process temperature and the neck tube length impact the temperature of the connection head: CAUTION! The diagram only shows the amount by which the temperature of the connection head increases.
.backup.book Page 34 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS 3.6 Installation notes on the individual device classes 3.6.1 Weld-in thermometer Compared to other types of fastening, welding in thermometers allows for higher process pressures and flow velocities. Weld-in thermometers can be installed in two different ways: • Welded in directly: possible in pipes and tanks with a wall thickness ≥20 mm / 0.
.backup.book Page 35 Tuesday, January 10, 2012 11:57 AM INSTALLATION 3 OPTITEMP TRA/TCA PLUS 3.6.2 Threaded thermometer A threaded thermometer can be installed two different ways: • Screwed in directly: Pipes with a wall thickness ≥ 20 mm / 0.79" make it possible to drill a hole and cut a thread. • Screw into threaded sleeves: Pipes with a wall thickness < 20 mm / 0.79" require a sleeve to be welded in; these are not included in delivery but make up part of the accessories range.
.backup.book Page 36 Tuesday, January 10, 2012 11:57 AM 3 INSTALLATION OPTITEMP TRA/TCA PLUS 3.6.
Electrical connections .backup.book Page 37 Tuesday, January 10, 2012 11:57 AM OPTITEMP TRA/TCA PLUS ELECTRICAL CONNECTIONS 4 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
Operation .backup.book Page 38 Tuesday, January 10, 2012 11:57 AM 5 OPERATION OPTITEMP TRA/TCA PLUS 5.1 Start-up CAUTION! Double check the following things prior to starting up an industrial thermometer in order to avoid measuring errors as well as damage to or the destruction of the thermometer: • Ensure that the thermowells have been properly installed according to the manufacturer's instructions. • Ensure that the process connection has been successfully tested for leaks.
.backup.book Page 39 Tuesday, January 10, 2012 11:57 AM OPERATION 5 OPTITEMP TRA/TCA PLUS Temperature indication too high or too low When reference measurements result in an incorrect temperature indication, three causes come into question: • Severe heat transfer caused by too short insertion length of thermowell or measuring insert: the thermometer indicates a temperature that is too low when it is above the ambient temperature and one that is too high when it is below the ambient temperature.
Service .backup.book Page 40 Tuesday, January 10, 2012 11:57 AM 6 SERVICE OPTITEMP TRA/TCA PLUS 6.1 Replacing the electronics When it comes to industrial thermometers for advanced requirements, it is only possible to replace an electronic component if there is a temperature transmitter or, if applicable, a headmounted display. Consult the handbook for the temperature transmitter or, if applicable, the head-mounted display to learn what you need to take into consideration when replacing the electronics.
.backup.book Page 41 Tuesday, January 10, 2012 11:57 AM SERVICE 6 OPTITEMP TRA/TCA PLUS 6.4 Availability of services The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training. INFORMATION! For more precise information, please contact your local representative. 6.5 Returning the device to the manufacturer 6.5.1 General information This device has been carefully manufactured and tested.
.backup.book Page 42 Tuesday, January 10, 2012 11:57 AM 6 SERVICE OPTITEMP TRA/TCA PLUS 6.5.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device.
Technical data .backup.book Page 43 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.1 Measuring principle All of the thermometers described here belong to the class known as "contact thermometers". Unlike "radiation thermometers", these thermometers come into direct contact with the medium whose temperature they are to measure. The type of measuring principle depends on the measuring insert sensor that you combine with the transmitter.
.backup.book Page 44 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.1.2 Thermocouples The thermocouple features two electric conductors made from different metals, connected at one end. Each free end is connected to a compensation cable which is then connected to a millivolt meter. This circuitry forms a "thermal circuit".
.backup.book Page 45 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.2 Technical data tables INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local representative. • Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
.backup.book Page 46 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS Measuring accuracy Reference conditions Ambient temperature: +23°C / +73.4°F (fluctuations due to air pressure and density have no impact on measuring accuracy.) Maximum measuring error More detailed information in the subsection "Measurement Error" (also in the "Technical Data" section).
.backup.book Page 47 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS Materials Thermowells (including process connection) The materials of the thermowells, flanges and threads as process connections are always identical: Standard: 1.4571 / AISI 316 Ti (X6CrNiMoTi 17-12-2) 1.4404 / AISI 316 L (X2CrNiMo 17-12-2) Optional: 1.7335 / no AISI counterpart (13 CrMo4-5) 1.0460 / no AISI counterpart (C22.8) Neck tube Standard: 1.4571 / AISI 316 Ti (X6CrNiMoTi 17-12-2) Optional: 1.
.backup.book Page 48 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS Electrical connections Power supply Only necessary when using a temperature transmitter and depends on transmitter type (typically 24 VDC). Power consumption Only when using a temperature transmitter (typically 550 mW). Cable entry (connection head) Depends on the thread to connect to the neck tube: • For thread according to DIN: M20 x 1.
.backup.book Page 49 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.3 Dimensions 7.3.1 Cable gland Figure 7-3: Cable gland 1 Cable gland 2 Process connection (inner thread) Connection head Process connection Cable gland BA M24 x 1.5 mm M20 x 1.5 mm BUZ-T M24 x 1.5 mm or ½" NPT M20 x 1.
.backup.book Page 50 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.3.2 Neck tubes Figure 7-4: Neck tubes 1 2 3 4 DIN neck tube with metric screw-in thread (left) and NPT thread (right) DIN neck tube with union nut ASME neck tube with NN connection (Nipple-Nipple) ASME neck tube with NUN connection (Nipple-Union-Nipple) Type of neck tube "a" (neck tube length) [mm] ["] 1 80 3.15 145 5.71 165 6.50 200 7.87 80 3.15 145 5.71 165 6.50 200 7.
.backup.book Page 51 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.3.3 Lengths of thermowells The dimensions for the thermowells and measuring inserts given in this subsection are standard measurements. Upon request the manufacturer can supply devices with other dimensions. All industrial thermometers for advanced requirements require a measuring insert with a diameter of 6 mm / 0.24".
.backup.book Page 52 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS TRA/TCA-S34 with DIN-neck tube (neck tube length: 165 mm / 6.5") Insertion length "b" Measuring insert length [mm] ["] [mm] ["] 100 3.9 278 10.9 140 5.5 318 12.5 200 7.9 378 14.9 260 10.2 438 17.2 300 11.8 478 18.8 350 13.8 528 20.8 400 15.8 578 22.8 TRA/TCA-S50 with ASME-neck tube (neck tube length: 152 mm / 6.
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.backup.book Page 54 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS TRA/TCA-TS35 (similar to Form 8) Neck tube length "a" Insertion length "b" Thermowell length "c" Measuring insert length [mm] ["] [mm] ["] [mm] ["] [mm] ["] 165 6.5 110 4.3 138 5.4 314 12.4 170 6.7 198 7.8 374 14.7 260 10.2 288 11.3 464 18.3 410 16.1 438 17.2 614 24.
.backup.book Page 55 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS TRA/TCA-TS52, -TS53, -TS54 with DIN-neck tube Neck tube length "a" Insertion length "b" Thermowell length "c" Measuring insert length [mm] ["] [mm] ["] [mm] ["] [mm] ["] 165 6.5 100 3.9 145 5.7 318 12.5 150 5.9 195 7.7 368 14.5 200 7.9 245 9.6 418 16.5 250 9.8 295 11.6 468 18.4 300 11.8 345 13.6 518 20.4 350 13.8 395 15.6 568 22.
.backup.book Page 56 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS Flange thermometer according to DIN 43772 Figure 7-8: Flange thermometer according to DIN 43772 1 TRA/TCA-TF31 (conical thermowell, one-piece, bar stock) 2 TRA/TCA-TF33 (straight thermowell, multipart, welded) TRA/TCA-TF31 Neck tube length Insertion length "a" "b" Cone length "d" Thermowell length "c" Measuring insert length [mm] ["] [mm] ["] [mm] ["] [mm] ["] [mm] ["] 165 6.5 130 5.1 65 2.
.backup.book Page 57 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS Flange thermometer according to ASME Figure 7-9: Flange thermometer according to ASME 1 TRA/TCA-TF55 (straight thermowell, one-piece, bar stock) 2 TRA/TCA-TF56 (conical thermowell, one-piece, bar stock) 3 TRA/TCA-TF57 (reduced thermowell, one-piece, bar stock) The length of the reduced tip "d" is always 65 mm / 2.56".
.backup.book Page 58 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS TRA/TCA-TF55, -TF56, -TF57 with DIN- or ASME-Flange ASME-Neck tube length "a" Insertion length "b" Thermowell length "c" Measuring insert length [mm] ["] [mm] ["] [mm] ["] [mm] ["] 76 3 100 3.9 157 6.2 255 10.0 150 5.9 207 8.1 305 12.0 200 7.9 257 10.1 355 14.0 250 9.8 307 12.1 405 15.9 300 11.8 357 14.1 455 17.9 350 13.8 407 16.0 505 19.
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.backup.book Page 60 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.3.4 Thermowells: Diameter, wall thickness, tips Figure 7-11: Thermowell designs 1 2 3 4 5 Straight thermowell, multipart, welded Straight thermowell, one-piece, bar stock Conical-straight thermowell, one-piece, bar stock Conical thermowell, one-piece, bar stock Reduced thermowell, one-piece, bar stock Type TRA/TCA-T30 Design Ø a Ø b (Hole) Øc [mm] ["] [mm] ["] ["] ["] 3 24 h7 0.94 7 0.
.backup.book Page 61 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS Type Design Ø a TRA/TCA-TF57 5 TRA/TCA-TW58 2 TRA/TCA-TW59 4 Ø b (Hole) Øc [mm] ["] [mm] ["] ["] ["] 12 0.47 6.5 0.26 9 0.35 19 0.75 6.5 0.26 13 0.51 23 0.91 6.5 0.26 13 0.51 19 0.75 6.5 0.26 - - 23 0.91 6.5 0.26 19 0.75 6.5 0.26 16 0.63 25 0.98 6.5 0.26 19 0.75 7.3.5 Sleeves Weld-in sleeve for TRA/TCA-T30 [mm] ["] a 48 1.89 b 24 G7 0.94 c 50 1.
.backup.book Page 62 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS Threaded sleeve for process connections with G½" thread [mm] ["] a (thread) 12.7 ½ b 50 / 100 1.97 / 3.94 c 29 1.14 d 40 1.57 7.3.6 Flanges INFORMATION! Upon request the manufacturer can supply flanges with dimensions other than those specified here. Dimensions of flange acc.
.backup.book Page 63 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS Dimensions of flange acc. to ASME/ANSI 16.5, raised face RF Type of flange a [mm] b ["] [mm] c ["] [mm] d ["] [mm] ["] RF 1" / 150 lb (ASME B16.5) 15.9 0.63 14.7 0.58 79.4 3.13 110 4.33 RF 1" / 300 lb (ASME B16.5) 19.1 0.75 17.9 0.70 88.9 3.50 125 4.92 RF 1" / 600 lb (ASME B16.5) 19.1 0.75 24.5 0.96 88.9 3.50 125 4.92 RF 1½" / 150 lb (ASME B16.5) 15.9 0.63 17.9 0.70 98.
.backup.book Page 64 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.4 Measuring accuracy The measuring accuracy depends largely on the following factors: • The version of the measuring insert (type of sensor, type of circuit, measuring range). • The correct dimensions (diameter, wall thickness) and insertion length of the thermowell for good thermal coupling to the process temperature (insufficient insertion depth often results in measurement errors).
.backup.book Page 65 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.5 Process connections Threaded thermometer without thermowell Process connection Materials Ø of neck tube [mm] Thread M18 x 1.5 mm ["] 1.4571 12 x 2.5 0.47 x 0.1 1.4404 21.34 x 2.77 0.84 x 0.11 SCH 40 Thread G½", G¾" Union nut G½", G¾" Thread ½" NPT (NN and NUN) Threaded thermometer with thermowell Process connection Thread G½", G¾" Thread ½" NPT, ¾" NPT Materials 1.4571 / AISI 316 Ti, 1.
.backup.book Page 66 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.6 Measuring range and permitted load DANGER! To prevent fatal injuries or damage, never operate the thermometer outside of its permissible mechanical, thermal or chemical limits. For further information refer to the rest of this section and the "Technical data" section.
.backup.book Page 67 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.6.2 Operating limits for one-piece, straight bar stock thermowells TRA/TCA-TS36 and -TS37 with Ø 17 x 5 mm / 0.67 x 0.2" Process connection Material Insertion length [mm] Thread G½", G¾", ½" NPT, ¾" NPT 1.4571 / 316 Ti, 1.4404 / 316 L ["] pmax at +20°C / +400°C or pmax at +20°C / +400°C or +68°F / +752°F, air +68°F / +752°F, water / vapour [bar] [psi] [bar] [psi] 82 3.
.backup.book Page 68 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.6.3 Operating limits for one-piece, conical bar stock thermowells TRA/TCA-TS53 with Ø 16 to 13 mm / 0.63 to 0.51" Process connection Material Insertion length [mm] Thread G½", G¾", ½" NPT, ¾" NPT 1.4571 / 316 Ti, 1.4404 / 316 L ["] pmax at +20°C / +400°C or pmax at +20°C / +400°C or +68°F / +752°F, air +68°F / +752°F, water / vapour [bar] [psi] [bar] [psi] 100 3.
.backup.book Page 69 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS TRA/TCA-TF56 with Ø 25 to 19 mm / 0.98 to 0.75" Process connection Material Insertion length [mm] Flanges ASME 1", 1½", 2" 150 lb 1.4404 / 316 L ["] pmax at +20°C / +400°C or pmax at +20°C / +400°C or +68°F / +752°F, air +68°F / +752°F, water / vapour [bar] [psi] [bar] [psi] 100 3.9 15.9 / 6.5 231 / 94 15.9 / 6.5 231 / 94 300 11.8 15.9 / 6.5 231 / 94 15.9 / 6.
.backup.book Page 70 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS TRA/TCA-TF57 with Ø 12 to 9 mm / 0.47 to 0.35" Process connection Material Insertion length [mm] Flanges ASME 1", 1½", 2" 150 lb 1.4404 / 316 L ["] pmax at +20°C / +400°C or pmax at +20°C / +400°C or +68°F / +752°F, air +68°F / +752°F, water / vapour [bar] [psi] [bar] [psi] 100 3.9 15.9 / 6.5 231 / 94 15.9 / 6.5 231 / 94 300 11.8 15.9 / 6.5 231 / 94 15.9 / 6.
.backup.book Page 71 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.6.5 Operating limits for conical weld-in bar stock thermowells TRA/TCA-T30 with Ø 24 h7 to 12.5 mm / 0.95 to 0.49" Ø at the process connection [mm] ["] 24 h7 0.95 Material Insertion length / cone length [mm] 1.4571 / 316 Ti 1.4404 / 316 L 1.
.backup.book Page 72 Tuesday, January 10, 2012 11:57 AM 7 TECHNICAL DATA OPTITEMP TRA/TCA PLUS 7.7 Permissible temperatures 7.7.1 Connection head Temperature transmitter Connection head Temperature range Maximum temperature limiting component Material Display without Metal no -40...+100°C / -40...+212°F Gasket of connection head cover and cable gland without Plastic no -40...+80°C / -40...+176°F Connection head material with Metal no -40...+85°C / -40...
.backup.book Page 73 Tuesday, January 10, 2012 11:57 AM TECHNICAL DATA 7 OPTITEMP TRA/TCA PLUS 7.8 Sensor response times Thermometer response times are generally indicated as "50% time" (t05) and "90% time" (t09). "50% time" refers to the time needed for a thermometer signal to achieve 50% of its end value in the face of erratic temperature changes (this applies analogously to "90% time"). INFORMATION! You can find more information about response times in VDI 3522.
Appendix .backup.book Page 74 Tuesday, January 10, 2012 11:57 AM 8 APPENDIX OPTITEMP TRA/TCA PLUS 8.1 Technical legislation in effect 74 Standard Title VDE/VDI 3511 Technical temperature measurements VDI/VDE 3522 Response time of contact thermometers.
Notes .backup.book Page 75 Tuesday, January 10, 2012 11:57 AM NOTES 9 OPTITEMP TRA/TCA PLUS 01/2012 - 4000630301 - MA OPTITEMP TRA/TCA Plus R01 www.krohne.
.backup.book Page 77 Tuesday, January 10, 2012 11:57 AM © KROHNE 01/2012 - 4000630301 - MA OPTITEMP TRA/TCA Plus R01 en - Subject to change without notice.