OPTIWAVE 5200 C/F Handbook 2-wire / 10 GHz Radar (FMCW) Level Meter for distance, level, volume, flow and reflection measurement of liquids, pastes and slurries © KROHNE 07/2013 - 4001904902 - HB OPTIWAVE 5200 R02 en
: IMPRINT ::::::::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2013 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.
CONTENTS OPTIWAVE 5200 C/F 1 Safety instructions 1.1 1.2 1.3 1.4 7 Software history ............................................................................................................... 7 Intended use ..................................................................................................................... 7 Certification ...................................................................................................................... 8 Radio approvals ..........................
CONTENTS OPTIWAVE 5200 C/F 4 Electrical connections 42 4.1 Safety instructions.......................................................................................................... 42 4.2 Electrical installation: 2-wire, loop-powered ................................................................ 43 4.2.1 Compact version ................................................................................................................... 43 4.2.2 Remote version ........................................
CONTENTS OPTIWAVE 5200 C/F 6.5 Status and error messages............................................................................................ 84 6.5.1 Device status (markers)........................................................................................................ 84 6.5.2 Error handling....................................................................................................................... 86 7 Service 7.1 7.2 7.3 7.4 90 Periodic maintenance..........................
CONTENTS OPTIWAVE 5200 C/F 9.9 HART® menu tree for Basic-DD .................................................................................. 127 9.9.1 Overview Basic-DD menu tree (positions in menu tree).................................................... 127 9.9.2 Basic-DD menu tree (details for settings).......................................................................... 128 9.10 HART® menu tree for AMS.........................................................................................
SAFETY INSTRUCTIONS 1 OPTIWAVE 5200 C/F 1.1 Software history "Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the revision status of embedded software (firmware) in electronic equipment assemblies. It gives data on the type of changes made and the effect that changes have on compatibility. Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to Function description on page 68.
1 SAFETY INSTRUCTIONS OPTIWAVE 5200 C/F 1.3 Certification DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. In accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements: • Electromagnetic Compatibility (EMC) Directive 2004/108/EC in conjunction with EN 61326-1 (2006). SIL-approved devices agree with EN 61326-3-1 (2008) and EN 61326-3-2 (2008).
SAFETY INSTRUCTIONS 1 OPTIWAVE 5200 C/F Figure 1-1: Radio approval information on the nameplate 1 CE sign 2 Notified body number (0682 = CETECOM ICT Services GmbH) 3 Class II identifier According to ETSI EN 302 372 (2006-04), the radiated power outside a metallic tank is less than 30 dBm.
1 SAFETY INSTRUCTIONS OPTIWAVE 5200 C/F 1.4.2 U.S.A. and Canada LEGAL NOTICE! This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. This device must accept any interference received, including interference which may cause undesired operation.
SAFETY INSTRUCTIONS 1 OPTIWAVE 5200 C/F 1.5 Safety instructions from the manufacturer 1.5.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such.
1 SAFETY INSTRUCTIONS OPTIWAVE 5200 C/F 1.5.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply. 1.5.
SAFETY INSTRUCTIONS 1 OPTIWAVE 5200 C/F 1.5.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere. DANGER! These warnings must be observed without fail.
2 DEVICE DESCRIPTION OPTIWAVE 5200 C/F 2.1 Scope of delivery INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. Figure 2-1: Scope of delivery INFORMATION! METALLIC HORN AND WAVE GUIDE ANTENNAS If the device has an antenna extension option, this part is attached to the device if the antenna extension length, Lext ≤ 300 mm / 11.8¨. If Lext > 300 mm / 11.8¨, then the antenna extension is not attached to the device.
DEVICE DESCRIPTION 2 OPTIWAVE 5200 C/F 2.2 Device description The FMCW radar level transmitter is designed to measure the distance, level, mass, volume, flow rate and reflection of liquids, pastes and slurries. Radar level transmitters use an antenna to guide a signal to the surface of the measured product. Radar is a non-contact technology. It is particularly suitable for the level measurement of corrosive and viscous products.
2 DEVICE DESCRIPTION OPTIWAVE 5200 C/F Figure 2-4: Types of antenna 1 2 3 4 PP Wave Horn antenna (G 1½ or 1½ NPT threaded connection only) PTFE Wave Horn antenna (DN50...150 / 2¨...6¨ flange connections) Metallic Horn antenna (available antenna sizes: DN80 (3¨), DN100 (4¨), DN150 (6¨) and DN200(8¨)) Wave Guide antenna (Length options: 1...6 m / 3.28...19.68 ft, in increments of 0.5 m / 1.
DEVICE DESCRIPTION 2 OPTIWAVE 5200 C/F 2.3 Visual Check INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
2 DEVICE DESCRIPTION OPTIWAVE 5200 C/F 2.4 Nameplates INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 2.4.
INSTALLATION 3 OPTIWAVE 5200 C/F 3.1 General notes on installation INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.
3 INSTALLATION OPTIWAVE 5200 C/F 3.3 Transport WARNING! • Depending on the version, the device will weight approx. 5...30 kg / 11...66 lbs. To carry, use both hands to lift the device carefully by the converter housing. If necessary, lift the device with a hoist. • When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage. 3.4 Pre-installation requirements INFORMATION! Obey the precautions that follow to make sure that the device is correctly installed.
INSTALLATION 3 OPTIWAVE 5200 C/F 3.5 Installation 3.5.1 Pressure and temperature ranges DANGER! If the ambient temperature is more than +70°C / +158°F, there is a risk of injury if you touch the device. Use a protective cover or metallic grid to prevent injury. Figure 3-2: Pressure and temperature ranges 1 Flange temperature Non-Ex devices: Depends on the type of antenna, process connection and the seal material. Refer to the table that follows.
3 INSTALLATION OPTIWAVE 5200 C/F Ambient temperature / flange temperature, flange and threaded connection, in °C Figure 3-3: Ambient temperature / flange temperature, flange and threaded connection, in °C Ambient temperature / flange temperature, flange and threaded connection, in °F Figure 3-4: Ambient temperature / flange temperature, flange and threaded connection, in °F 1 2 3 4 5 6 7 Maximum ambient temperature, °C Maximum flange temperature, °C Maximum ambient temperature, °F Maximum flange tempe
INSTALLATION 3 OPTIWAVE 5200 C/F 3.5.2 Recommended mounting position CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.
3 INSTALLATION OPTIWAVE 5200 C/F Point the device in the correct direction Figure 3-6: Point the device in the correct direction to get the best performance Point the tag hole on the housing in the direction of the nearest tank wall. 1 Tag hole 2 Nearest tank wall Figure 3-7: A maximum of 4 FMCW radar level meters can be operated in a tank Figure 3-8: Tanks with conical bottoms Conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the tank.
INSTALLATION 3 OPTIWAVE 5200 C/F 3.5.3 Mounting restrictions CAUTION! Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device. We recommend that you prepare the installation when the tank is empty.
3 INSTALLATION OPTIWAVE 5200 C/F Obstacles in the tank Figure 3-10: Obstacles in the tank Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obstacles will cause the device to measure incorrectly.
INSTALLATION 3 OPTIWAVE 5200 C/F Devices with Metallic Horn antenna Figure 3-12: Devices with Metallic Horn antenna 1 2 3 4 If the roof is not flat, the antenna must project out of the nozzle Short tank nozzle Long tank nozzle (device with an antenna extension) If the roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle. Thus, the device can have a larger measuring range. The antenna must project out of the nozzle.
3 INSTALLATION OPTIWAVE 5200 C/F Requirements for flange connections Figure 3-14: Flange connection Equipment needed: • Device • Flange gasket (not supplied) • Wrench (not supplied) • • • • • Make sure the flange on the nozzle is level. Make sure that you use the applicable gasket for the flange dimensions and the process. Align the gasket correctly on the flange facing of the nozzle. Lower the antenna carefully into the tank. Make sure that you point the device in the correct direction.
INSTALLATION 3 OPTIWAVE 5200 C/F Requirements for threaded connections Figure 3-15: Threaded connection Equipment needed: • • • • Device Gasket for G 1½ connection (not supplied) Thread seal tape (PTFE) for 1½ NPT connection (not supplied) 50 mm / 2¨ wrench (not supplied) WARNING! Do not tighten the connection to a torque more than 40 Nm. If the connection is too tight, this will damage the thread.
3 INSTALLATION OPTIWAVE 5200 C/F 3.5.4 Standpipes (stilling wells and bypass chambers) Use a standpipe if: • • • • • There is highly conductive foam in the tank. The liquid is very turbulent or agitated. There are too many other objects in the tank. The device is measuring a liquid (petro-chemicals) in a tank with a floating roof.
INSTALLATION 3 OPTIWAVE 5200 C/F Stilling wells - general notes Installation in tanks containing one liquid and foam • Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level. • Remove the burr from the hole. Installation in tanks containing one liquid or more without foam • Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
3 INSTALLATION OPTIWAVE 5200 C/F Stilling wells: floating roofs If the device must be installed on a tank with a floating roof, install it in a stilling well. Figure 3-18: Floating roofs 1 2 3 4 5 6 32 Sediment Support fixtures Stilling well Floating roof Product Tank www.krohne.
INSTALLATION 3 OPTIWAVE 5200 C/F Stilling wells: horizontal cylindrical tanks We recommend that you install the device in a stilling well if the device: • • • • is for a horizontal cylindrical tank, is in a metallic tank, measures a product with a high dielectric constant and is on the centerline of the tank. Figure 3-19: Horizontal cylindrical tanks 1 The device is installed without a stilling well. There are multiple reflections. Refer to the CAUTION! that follows.
3 INSTALLATION OPTIWAVE 5200 C/F Bypass chambers Installation next to tanks containing one liquid and foam • The top process connection of the bypass chamber must be above the maximum level of liquid. • The bottom process connection of the bypass chamber must be below the lowest measured level of liquid. Installation next to tanks containing more than one liquid • The top process connection of the bypass chamber must be above the maximum level of liquid.
INSTALLATION 3 OPTIWAVE 5200 C/F 3.5.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas) CAUTION! IF THE ANTENNA EXTENSION IS SUPPLIED WITH THE DEVICE AS AN OPTION: If the antenna extension is attached to the device, no more work is necessary. If the antenna extension is not attached to the device, refer to Procedure 1 in this section. It is not necessary to change the device settings. The manufacturer sets the related menu items to the correct values in the factory.
3 INSTALLATION OPTIWAVE 5200 C/F Figure 3-22: Procedure: How to attach an antenna extension WARNING! Make sure that you do not damage the PTFE cone when you remove or install the antenna. Procedure 1: How to attach an antenna extension 1 Remove the 3 hex head screws from the antenna with the 10 mm wrench. 2 Remove the antenna. Make sure that you do not damage the PTFE cone when you remove the antenna. 3 Attach the antenna extension below the flange. Make sure that the antenna extension is fully engaged.
INSTALLATION 3 OPTIWAVE 5200 C/F antenna extension, "S" antenna extension or "L" (right angle) antenna extension. Procedure 2A: Device settings for a device with a straight antenna extension • Enter the SUPERVISOR menu (2.0.0). • Push [> >], 2 × [ ], [> >] and 6 × [ ] to go to menu item ANTENNA EXTENSION (2.3.7). • Push [> >] to change the value. Push [> >] to change the position of the cursor. Push [ ] to decrease the value or [ ] to increase the value.
3 INSTALLATION OPTIWAVE 5200 C/F Figure 3-23: How to turn or remove the signal converter 1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter 2 Cover for the wave guide hole on top of the process connection assembly (not supplied) CAUTION! Do not loosen the 4 socket head screws on the process connection assembly. If you remove the housing, put a cover on the the wave guide hole on top of the process connection assembly. Make sure that the wave guide hole is clean and dry.
INSTALLATION 3 OPTIWAVE 5200 C/F Figure 3-25: Installation of the weather protection (general procedure) 1 Remove the 2 butterfly screws from the housing. Make sure that spring washer is attached correctly to the housing (on the weather protection fixture). 2 Lower the weather protection onto the device. 3 Attach the 2 butterfly screws. Make sure that you use the correct holes to attach the weather protection.
3 INSTALLATION OPTIWAVE 5200 C/F Figure 3-26: Holes for installation of the weather protection (housing versions) 1 2 3 4 Compact horizontal housing (non-Ex and Ex i-approved devices) Compact horizontal housing (Ex d-approved devices) Compact vertical housing (non-Ex and Ex i-approved devices) Compact vertical housing (Ex d-approved devices) The overall dimensions of the weather protection are on page 116. 40 www.krohne.
INSTALLATION 3 OPTIWAVE 5200 C/F 3.5.9 How to open the weather protection Figure 3-27: How to open the weather protection 1 Loosen the bolt on each side of the weather protection. 2 Pull the sides of the weather protection out of the notch for the closed position. 3 Pull the weather protection up and back. i This will open the weather protection. 4 Tighten the bolts to lock the weather protection in its open position. 07/2013 - 4001904902 - HB OPTIWAVE 5200 R02 en www.krohne.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. WARNING! Observe without fail the local occupational health and safety regulations.
ELECTRICAL CONNECTIONS 4 OPTIWAVE 5200 C/F 4.2 Electrical installation: 2-wire, loop-powered 4.2.1 Compact version Terminals for electrical installation Figure 4-1: Terminals for electrical installation 1 2 3 4 Grounding terminal in the housing (if the electrical cable is shielded) Current output Current output + Location of the external grounding terminal (at the bottom of the converter) INFORMATION! Electrical power to the output terminal energizes the device.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F Figure 4-2: How to open the terminal compartment cover • Loosen the lock screw with a 2.5 mm Allen wrench. • Turn the cover counterclockwise with a strap wrench. • Remove the cover. Figure 4-3: Procedure for electrical installation Equipment needed: • Small slotted tip screwdriver (not supplied) Procedure: 1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal compartment cover adjacent to the housing.
ELECTRICAL CONNECTIONS 4 OPTIWAVE 5200 C/F Figure 4-4: How to close the terminal compartment cover • Put the cover on the housing and push it down. • Turn the cover clockwise until it is fully engaged. • Tighten the lock screw. 4.2.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 4.3 Remote device data 4.3.1 Requirements for signal cables supplied by the customer DANGER! An Ex-approved signal cable is supplied by the manufacturer with devices for hazardous locations. Use of this signal cable is mandatory. Non-Ex devices only: The signal cable is an option for non-Ex devices.
OPTIWAVE 5200 C/F ELECTRICAL CONNECTIONS 4 4.3.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F Figure 4-7: How to prepare the signal cable 1 2 3 4 5 6 Remove the PVC jacket from the wire to dimension "a". a = 50 mm / 2¨. Remove the insulation from the wire. Obey national regulations for electrical wiring. Crimp the wire end ferrules on the conductors. Install shield wire insulation on the 2 ends of the shield wire. Crimp the Faston connectors on the 2 ends of the shield wire. Install a heat-shrinkable sleeve on the PVC jacket. 4.3.
OPTIWAVE 5200 C/F ELECTRICAL CONNECTIONS 4 Equipment needed Figure 4-8: Equipment needed to prepare the signal cable 1 Remote coverter 2 Antenna housing 3 Signal cable (supplied on request for non-Ex devices) - for more data, refer to How to prepare a signal cable supplied by the customer on page 47 4 Small slotted-tip screwdriver (not supplied) Connections between the remote converter and the antenna housing Figure 4-9: Connections between the remote converter and the antenna housing 1 2 3 4 5 6 7 Re
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F How to connect the signal cable to the remote converter Figure 4-10: How to connect the signal cable to the remote converter CAUTION! Bending radius of the signal cable: ≥ 50 mm / 2¨ 1 2 3 4 5 6 7 8 50 Remove the terminal compartment cover. Remove the 4-pin connector. Put the signal cable into the opening of the cable gland. Put the electrical wires in the connector terminals. Tighten the terminal screws with a small slotted-tip screwdriver.
OPTIWAVE 5200 C/F ELECTRICAL CONNECTIONS 4 How to connect the signal cable to the antenna electronics Figure 4-11: How to connect the signal cable to the antenna electronics CAUTION! Bending radius of the signal cable: ≥ 50 mm / 2¨ Remove the terminal compartment cover. Remove the 4-pin connector. Put the signal cable into the opening of the cable gland. Put the electrical wires in the connector terminals. Tighten the terminal screws with a small slotted-tip screwdriver.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 4.4 Electrical connection for current output 4.4.1 Non-Ex devices Figure 4-12: Electrical connections for non-Ex devices 1 Power supply 2 3 4 5 Resistor for HART® communication Optional connection to the grounding terminal Output: 12...30 VDC for an output of 22 mA at the terminal Device 4.4.
ELECTRICAL CONNECTIONS 4 OPTIWAVE 5200 C/F • • • • • • Make sure that the gaskets are not damaged. Make sure that the electrical cables are not damaged. Make sure that the electrical cables agree with the national electrical code. The cables are in a loop in front of the device 1 so water does not go into the housing. Tighten the cable feedthroughs 2. Close unused cable feedthroughs with dummy plugs 3. The diameter of the outer sheath of the electrical cable and must be 6…10 mm or 0.2…0.39¨. 4.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F 4.6.3 Multi-drop networks Figure 4-15: Multi-drop network (non-Ex) 1 Address of the device (each device must have a different address in multidrop networks) 2 4 mA + HART® 3 Resistor for HART® communication 4 Power supply 5 HART® converter 6 HART® communication software 54 www.krohne.
ELECTRICAL CONNECTIONS 4 OPTIWAVE 5200 C/F 4.6.4 Fieldbus networks INFORMATION! The FOUNDATION™ fieldbus and PROFIBUS PA options are pending. Fieldbus options are available for the compact version of the device. For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and PROFIBUS PA.
4 ELECTRICAL CONNECTIONS OPTIWAVE 5200 C/F PROFIBUS PA/DP network (non-Ex) Figure 4-17: PROFIBUS PA/DP network (non-Ex) 1 2 3 4 5 6 7 56 Field device Bus termination PROFIBUS PA bus segment Segment coupler (PA/DP link) PROFIBUS DP bus line Control system (PLC / Class 1 master device) Engineering or operator workstation (Control tool / Class 2 master device) www.krohne.
START-UP 5 OPTIWAVE 5200 C/F 5.1 How to start the device 5.1.1 Start-up checklist Check these points before you energize the device: • Are all the wetted components (antenna, flange and gaskets) resistant to the product in the tank? • Does the information on the signal converter nameplate agree with the operating data? • Did you correctly install the device on the tank? • Do the electrical connections agree with the national electrical codes? Use the applicable electrical cables with the cable glands.
5 START-UP OPTIWAVE 5200 C/F 5.3 Digital display screen 5.3.
START-UP 5 OPTIWAVE 5200 C/F Figure 5-2: Local display screen layout in configuration mode 1 Function name 2 Configuration mode symbol 3 Menu number 5.3.
5 START-UP OPTIWAVE 5200 C/F Install these software programs and equipment: • Microsoft® .NET Framework version 1.1 or later. • PACTware. • HART® converter (USB, RS232...). • The Device Type Manager for the device. The software and installation instructions are given on the DVD-ROM supplied with the device. You can also download the latest version of PACTware™ and the DTM from our internet site. Refer also to the PACTware™ consortium site at http://www.pactware.de.
OPERATION 6 OPTIWAVE 5200 C/F 6.1 User modes Normal mode This mode displays measurement data. For more data, refer to Normal mode on page 61. Configuration mode Use this mode to view parameters, commission the device, create tables for volume or mass measurement, change critical values to measure in difficult process conditions. To get access to supervisor menu, refer to Protection of the device settings on page 78. For more data on menu items, refer to Function description on page 68. 6.
6 OPERATION OPTIWAVE 5200 C/F Measurement type definitions Measurement name Description Available units LEVEL This is a display and an output function option. It is the height from the bottom of the tank to the surface of the liquid (Tank height - Distance). m, cm, mm, in (inches), ft (feet) DISTANCE This is a display and an output function option. It is the distance from the face of the flange (or thread stop) to the surface of the liquid.
OPERATION 6 OPTIWAVE 5200 C/F 6.3.2 How to get access to the commissioning menu The commissioning menu contains the menu items that are necessary for most configurations of the device. The menu items are divided into 2 groups: "Parameters" and "Empty Spectrum Recording". The "Parameters" group lets the supervisor set the tank height, tank type (process, storage, ...), output function, output current range, 4 mA output setting, 20 mA output setting, error delay and tag name.
6 OPERATION OPTIWAVE 5200 C/F 6.3.3 Keypad functions Figure 6-1: Local display screen layout in configuration mode 1 Function name 2 Configuration mode symbol 3 Menu number This is what you see when you are in Configuration mode. The functions of the buttons are given in the table that follows: Functions of buttons for menu navigation Button Description Right Function • Go down to the sub-menu level (for example, from menu 1.0.0 to sub-menu 1.1.0).
OPERATION 6 OPTIWAVE 5200 C/F Lists of parameters in menu items Figure 6-2: Lists of parameters in menu items 1 Parameter 2 Menu name This is what you see when you select a menu item that has a list of parameters.
6 OPERATION OPTIWAVE 5200 C/F Values in menu items Figure 6-3: Values in menu items 1 2 3 4 Menu item with values stored at this time (first screen) Push [> >] again to change the values. A cursor shows on the first digit. Menu item name Cursor on the selected digit This is what you see when you select a menu item that has a value.
OPERATION 6 OPTIWAVE 5200 C/F 6.3.4 Menu overview 1.0.0 Info. (Information) 1.1.0 Ident. (Identification) 1.2.0 Output 1.3.0 History 2.0.0 Supervisor 2.1.0 Commissioning 2.2.0 Tests 2.3.0 Basic Parameters 2.4.0 Output I 2.5.0 Application 2.6.0 Communication 2.7.0 Display 2.8.0 Conversion 2.9.0 Config/Reset 3.0.0 Service n/a Password locked. Menus for factory calibration and qualified service personnel only. 4.0.
6 OPERATION OPTIWAVE 5200 C/F 6.3.5 Function description 1.0.0 Information (Info.) menu Menu No. Function Function description Selection list Default 1.1.0 IDENT. 1.1.1 SERIAL NUM. The device serial number. Read only. 1.1.2 CONV.FIRM.VER The converter firmware version. Read only. 1.1.3 SEN.FIRM.VER The sensor firmware version. Read only. 1.1.4 HMI.FIRM.VER The HMI (device display screen) firmware version. Read only.
OPERATION 6 OPTIWAVE 5200 C/F 2.0.0 Supervisor menu Menu No. Function Function description Selection list Default 2.1.0 COMMISSION. 2.1.1 PARAMETERS This starts a quick set-up procedure applicable to most applications. The supervisor can give the tank height (TANK HEIGHT), type of tank (TANK TYPE), output function (OUTPUT FUNC.), current output range (RANGE I), 4 mA setting (SCALE 4mA), 20 mA setting (SCALE 20mA), error delay (ERROR DELAY) and tag name (TAG NAME). 2.1.2 EMP.SPEC.REC.
6 OPERATION OPTIWAVE 5200 C/F Menu No. Function Function description 2.2.2 DIAGNOSTIC This starts the hardware test. Push [> >] many times to show: • D1, the time of operation • T1, temperature of the electronic converter board • I1, loop current (internally measured value) • I2, load current (NOTE: this data is not available at this time) • V1, voltage 5.6 V. If the voltage is not 5.0
OPERATION 6 OPTIWAVE 5200 C/F Menu No. Function Function description Selection list Default 2.3.5 STILLWELL D. The inner diameter of the stilling well. If the device is installed in a stilling well or has a Wave-Guide antenna, enter the diameter. The device will use this data if you set 2.3.4 STILLWELL EN. to "Yes". This menu item is not shown if you set 2.3.4 STILLWELL EN. to "No". min-max: 22...999 mm / 0.9...39.3¨ 1 2.3.6 STILLWELL H. The height of the stilling well.
6 OPERATION Menu No. Function OPTIWAVE 5200 C/F Function description Selection list Default 2.5.0 APPLICATION 2.5.1 TANK TYPE The conditions in which the device is used. If the surface of the product is flat, select "Storage". If the surface of the product is disturbed, select "Process". If the surface of the product is agitated with vortexes and foam, select "Agitator". Storage, Process, Agitator Process 2.5.2 TRACKING VEL. Maximum tracking velocity.
OPERATION 6 OPTIWAVE 5200 C/F Menu No. Function Function description Selection list Default 2.5.7 EMP.SPEC.EN. The supervisor can start or stop the empty spectrum filter. YES, NO NO Any HART® address greater than 0 will activate HART® multidrop mode. The current output stays constant at 4 mA. min.-max: 0…63 0 2.6.0 COMMUNICAT. 2.6.1 ADDRESS 2.7.0 DISPLAY 2.7.1 LANGUAGE Data can be shown in any of the languages stored in the device.
6 OPERATION Menu No. Function OPTIWAVE 5200 C/F Function description Selection list Default 2.9.0 CONFIG/RESET 2.9.1 SAVE This menu item is not available. YES, NO NO 2.9.2 RECALL This menu item is not available. YES, NO NO 2.9.3 RESTART This menu item starts the device again. YES, NO NO 2.9.4 RESET FACT. If you set this menu item to "YES", the device goes back to its initial settings (set by the manufacturer in the factory).
OPERATION 6 OPTIWAVE 5200 C/F 6.4 Further information on device configuration 6.4.1 Quick Setup (Parameters) Use this procedure to change the tank height, tank type, output function, output range and give the top and bottom measuring limits. « xx » in the illustrations shows that you can change the value or the parameter. Push the keypad buttons in the correct sequence: Procedure Screen Steps Description • [>>], [ ] and [> >]. Default screen. Enter configuration mode (2.0.0 SUPERVISOR).
6 OPERATION OPTIWAVE 5200 C/F Screen Steps Description • [ ] or [ ] for the selection of the current output range (4-20 mA/3.6E, 4-20, 3.820.5/3.6E, etc.). • [^ ^] to confirm. • [>>] to change Scale 4 mA. • [>>] to change the position of the cursor. • [ ] to decrease the value or [ ] to increase the value. • [^ ^] to confirm. • [>>] to change Scale 20 mA. • [>>] to change the position of the cursor. • [ ] to decrease the value or [ ] to increase the value. • [^ ^] to confirm.
OPERATION 6 OPTIWAVE 5200 C/F 6.4.2 Test Use this procedure to test the loop current. « xx » in the illustrations shows that you can change the value or the parameter. Push the keypad buttons in the correct sequence: Procedure Screen Step Description Default screen. • [>>], [ ] and [> >]. • Enter the password: [>>], [^ ^], [ ], [ ], [> >] and [^ ^]. • [^ ^] • [ ]. • [>>]. • [>>]. • [ ] to decrease the value or [ ] to increase the value. This step sets the loop current value.
6 OPERATION OPTIWAVE 5200 C/F 6.4.3 Protection of the device settings The menu item PASSWORD (2.7.5) lets you change the supervisor menu password. How to change the supervisor menu password • After you enter the supervisor menu, push 6 × [ ], [> >] and 4 × [ ] to go to the menu item PASSWORD (2.7.5). • Enter the new 6-character password (push the 4 buttons in any sequence). • Enter the new 6-character password again.
OPERATION 6 OPTIWAVE 5200 C/F How to change from multidrop to point-to-point mode • • • • • Enter the supervisor menu. Push [> >], 5 × [ ] and [> >] to go to menu item ADDRESS (2.6.1). Push [> >] to change the value. Enter the value 0 and push [^ ^] to confirm. Push [^ ^] to go back to the "STORE" screen. Push [ ] or [ ] to set the screen to STORE YES and push [^ ^]. i The output is set to point-to-point mode. The current output changes to a range of 4...20 mA or 3.8...20.
6 OPERATION OPTIWAVE 5200 C/F 6.4.6 Level measurement The device displays level measurements when the output function is set to "Level". Menu items related to level measurement are: • Output Function (2.4.1) • Tank Height (2.3.1) • Blocking Distance (2.3.2) CAUTION! If the level for the 20 mA is set in the blocking distance, the device will not be able to use the full current output range. Figure 6-5: Level measurement 1 2 3 4 5 6 Tank Height (2.3.1) Blocking Distance (2.3.
OPERATION 6 OPTIWAVE 5200 C/F 6.4.7 How to configure the device to measure volume or mass The device can be configured to measure volume or mass. You can set up a strapping table in the conversion table (2.8.0 CONV. TAB) sub-menu. Each entry is a pair of data (level - volume, level mass or level - flow rate). The strapping table must have a minimum of 2 entries and a maximum of 30. The reference point for the table is the bottom of the tank (as given in menu item 2.3.1 TANK HEIGHT).
6 OPERATION OPTIWAVE 5200 C/F Figure 6-6: A plot of points for a volume or mass table 1 Tank with reference points 2 Tank model with plotted points How to delete a volume or mass table. • • • • • Enter the supervisor menu. Push 7 × [ ], [> >], and [ ] to go to 2.8.2 DELETE TABLE. Push [> >] and [ ] to set the parameter to YES. YES Push [^ ^] to go back to the "STORE" screen. Push [ ] or [ ] to set the screen to STORE YES and push [^ ^].
OPERATION 6 OPTIWAVE 5200 C/F Figure 6-7: How to make a filter to remove radar signal interference 1 2 3 4 5 6 7 8 Empty tank before the device uses the empty spectrum scan (with a graph of reflections shown) Partially filled tank before the device uses the empty spectrum scan (with a graph of reflections shown) Partially filled tank after the device uses the empty spectrum scan (with a graph of reflections shown) Agitator blades location Tank bottom signal Agitator blades signals (interference signals)
6 OPERATION OPTIWAVE 5200 C/F 6.5 Status and error messages 6.5.1 Device status (markers) If the device senses a change in device status, the display screen will show 1 or more status markers at the bottom right side of the display screen. The display screen will also show a symbol that agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of Field Devices) and VDI/VDE 2650. This is shown at the top left side of the display screen.
OPERATION 6 OPTIWAVE 5200 C/F NE 107 NE 107 Status symbol shown Description Status marker shown Error code (Type) Possible errors Failure The device does not operate correctly. The fault message stays on. The user cannot remove the "Failure" message from the Normal mode screen.
6 OPERATION OPTIWAVE 5200 C/F 6.5.2 Error handling Figure 6-9: Error record data 1 Error code for the error 2 Number of times the error occurred 3 Time since the last error record (2 days, 18 hours, 16 minutes and 43 seconds shown in this example) How to find an error record • Push [> >] to enter configuration mode from normal mode. • Push [> >], 2 × [ ] and [> >] to go to menu item 1.3.1 ERROR RECORD. • Push 2 × [> >] to look at the error list. Push [ ] or [ ] for the selection of an error.
OPERATION 6 OPTIWAVE 5200 C/F Error code Error Message Status marker shown Cause Corrective action ERR 103 Converter memory failure 1 The device's hardware is defective. Replace the signal converter. For more data, refer to How to turn or remove the signal converter on page 37. ERR 104 Converter Voltage failure 1 The device's hardware is defective. Replace the signal converter. For more data, refer to How to turn or remove the signal converter on page 37.
6 OPERATION Error code Error Message OPTIWAVE 5200 C/F Status marker shown Cause Corrective action Out of specification (NE 107 status signal) ERR 102 Temperature Out of Range 1 The ambient temperature is outside the given range. This can cause loss or corruption of data. Measure the ambient temperature. Deenergize the device until the ambient temperature is back in the given range.
OPERATION 6 OPTIWAVE 5200 C/F Error code _ Error Message Temperature >+75°C / +167°F Status marker shown 3 Cause The ambient temperaure is more than +75°C / +167°F. This temperature is near to the maximum limit for device operation. 1 Corrective action Measure the ambient temperature. Deenergize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter.
7 SERVICE OPTIWAVE 5200 C/F 7.1 Periodic maintenance No maintenance is necessary. If it is possible that there will be build-up on the antenna, clean the antenna regularly. If your device has the purge option, refer to How to clean horn antennas under process conditions on page 90. WARNING! Do not use bleach to clean the signal converter. 7.
SERVICE 7 OPTIWAVE 5200 C/F WARNING! Purge the antenna with a dry gas or liquid that is applicable to the process. For more data, refer to the table that follows: How to use the purge Process conditions How to use the purge The device is colder than other elements in the process. It is possible that there will be condensation in the antenna. Continuous use. Use low-pressure gas to remove condensation from the antenna. There is a risk of build-up in the antenna Purge at intervals.
7 SERVICE OPTIWAVE 5200 C/F • Remote (field) version: The removal and installation of the remote converter and/or the antenna housing. For more data, refer to How to turn or remove the signal converter on page 37. • Replacement of signal converters of other radar devices: The removal of BM 70 A, BM 700, BM 702 or BM 702 A signal converters and installation of the OPTIWAVE 5200 signal converter.
SERVICE 7 OPTIWAVE 5200 C/F 4 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier. 5 Push [> >], [ ] and [> >] to go to menu item 4.2.1 Offset. Record the offset value. 6 Push 4 × [^ ^]. Push [ ] or [ ] for the selection of the save option (Store No, Store Yes or Return). Set to "Store No" to cancel the changes to the device settings. 7 Push [^ ^] to confirm. i The device is in normal mode. 8 De-energize the device. 9 Remove the electrical cables.
7 SERVICE OPTIWAVE 5200 C/F Procedure 3: How to attach the OPTIWAVE 5200 signal converter Figure 7-4: Procedure 3: How to attach the OPTIWAVE 5200 signal converter Make sure that the gasket is on the flange connection. Put the adaptor on the process connection. Attach and tighten the 4 socket head screws with a 5 mm Allen wrench. Put the OPTIWAVE 5200 signal converter on the adaptor. Make sure that the adaptor fully engages in the mating part (signal converter).
SERVICE 7 OPTIWAVE 5200 C/F Procedure 4: How to set the correct offset value (OPTIWAVE 5200) 1 Energize the device. i The device is in operation and in normal mode. It will not measure correctly until the new correction offset value is set in menu item 3.1.6 CORR.OFFSET. 2 Push [> >], 2 × [ ] and [> >] to go to the SERVICE menu (3.0.0). 3 Give the password for the SERVICE menu. If you do not have the password, speak to the supplier. 4 Push [> >] and 5 × [ ] to go to menu item 3.1.6 CORR.
7 SERVICE OPTIWAVE 5200 C/F 7.7 Returning the device to the manufacturer 7.7.1 General information This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.
SERVICE 7 OPTIWAVE 5200 C/F 7.7.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device.
7 SERVICE OPTIWAVE 5200 C/F 7.8 Disposal CAUTION! Disposal must be carried out in accordance with legislation applicable in your country. 98 www.krohne.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F 8.1 Measuring principle A radar signal is emitted via an antenna, reflected from the product surface and received after a time t. The radar principle used is FMCW (Frequency Modulated Continuous Wave). The FMCW-radar transmits a high frequency signal whose frequency increases linearly during the measurement phase (called the frequency sweep). The signal is emitted, reflected on the measuring surface and received with a time delay, t.
8 TECHNICAL DATA OPTIWAVE 5200 C/F "TBF Partial" mode If the dielectric constant of the liquid is low (εr ≥1.8, for long distance measurement), you must use "TBF Partial" mode to measure level correctly. TBF Partial" is an automatic mode that lets the device make a selection between "Direct mode and "TBF" mode. If the device finds a large radar reflection above the "tank bottom area" (the bottom 20% of the tank height), the device will use "Direct" mode.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F 8.2 Technical data INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office. • Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
8 TECHNICAL DATA Beam angle (½ angle) of antenna OPTIWAVE 5200 C/F PP Wave Horn: 10° PTFE Wave Horn: 10° Metallic Horn DN80 / 3¨: 16° - used only in stilling wells Metallic Horn DN100 / 4¨: 12° - used only in stilling wells Metallic Horn DN150 / 6¨: 8° Metallic Horn DN200 / 8¨: 6° Wave Guide / stilling well: n/a - the radar signal is inside the tube.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F Pressure Process pressure PP Wave Horn antenna: -1…16 barg / -14.5…232 psig. For more data, refer to Pressure ratings on page 109. PTFE Wave Horn antenna: -1…40 barg / -14.5…580 psig. For more data, refer to Pressure ratings on page 109. Metallic Horn antenna / Wave Guide antenna: Standard: -1…40 barg / -14.5…580 psig; subject to the process connection used and the flange temperature. Higher pressure on request. Purging system (option) Max.
8 TECHNICAL DATA OPTIWAVE 5200 C/F Process connections Thread PP Wave Horn antenna: G 1½; 1½ NPT Flange version EN PTFE Wave Horn antenna: DN50…150 in PN16, PN40 Metallic Horn and Wave Guide antennas: DN80…200 in PN16, PN40; others on request ASME PTFE Wave Horn antenna: 2¨…6¨ in 150 lb / 300 lb Metallic Horn and Wave Guide antennas: 3¨…8¨ in 150 lb / 300 lb; others on request JIS PTFE Wave Horn antenna: 50...
TECHNICAL DATA 8 OPTIWAVE 5200 C/F FOUNDATION™ FOUNDATION fieldbus Physical layer FOUNDATION™ fieldbus protocol that agrees with IEC 61158-2 and FISCO model Communication standard H1 ITK version 6.1 Function blocks 1 × Resource Block (RB), 3 × Transducer Blocks (TB), 3 × Analog Input Blocks (AI), 1 x Proportional Integral Derivative Block (PID) Analog Input Block: 30 ms Proportional Integral Derivative Block: 40 ms Device power supply Not intrinsically safe: 9...32 VDC Intrinsically safe: 9...
8 TECHNICAL DATA ATEX (Ex ic) DEKRA 13ATEX0051 X OPTIWAVE 5200 C/F Compact version II 3 G Ex ic IIC T6...T2 Gc; II 3 D Ex ic IIIC T90°C Dc Remote version, transmitter II 3 G Ex ic [ic] IIC T6...T4 Gc; II 3 D Ex ic [ic] IIIC T90°C Dc Remote version, sensor II 3 G Ex ic IIC T6...T2 Gc; II 3 D Ex ic IIIC T90°C Dc IECEx IECEx DEK 11.0060 X Compact version Ex ia IIC T6…T2 Ga/Gb or Ex ia IIC T6…T2 Gb or Ex ic IIC T6…T2 Gc; Ex ia IIIC T90°C Da/Db or Ex ia IIIC T90°C Db or Ex ic IIIC T90°C Dc; Ex d ia IIC T6..
TECHNICAL DATA 8 OPTIWAVE 5200 C/F NEPSI Ex ia IIC T2~T6 Gb or Ex ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X Ex d ia IIC T2~T6 Gb or Ex d ia IIC T2~T6 Ga/Gb DIP A20/A21 TA T90°C IP6X Other standards and approvals SIL - only for 4...
8 TECHNICAL DATA OPTIWAVE 5200 C/F 8.3 Minimum power supply voltage Use these graphs to find the minimum power supply voltage for a given current output load.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F 8.4 Pressure ratings WARNING! Make sure that the devices are used within their operating limits.
8 TECHNICAL DATA OPTIWAVE 5200 C/F ISO threaded connections: PP Wave Horn antenna Figure 8-6: Pressure / temperature rating (ISO 228), threaded connection, in °C and barg Figure 8-7: Pressure / temperature rating (ISO 228-1), threaded connection, in °F and psig 1 2 3 4 5 110 p [barg] T [°C] p [psig] T [°F] Threaded connection, G (ISO 228-1): PP Wave Horn antenna www.krohne.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F ASME flanges: Metallic Horn, Wave Guide and PTFE Wave Horn antennas Figure 8-8: Pressure / temperature rating (ASME B16.5), flange and threaded connections, in °C and barg Figure 8-9: Pressure / temperature rating (ASME B16.
8 TECHNICAL DATA OPTIWAVE 5200 C/F INFORMATION! CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards. This certification is necessary for all devices that are installed on a pressure vessel and used in Canada. ASME flanges for CRN-approved devices: Metallic Horn, Wave Guide and PTFE Wave Horn antennas Figure 8-10: Pressure / temperature rating (ASME B16.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F ASME threaded connections: PP Wave Horn antenna Figure 8-12: Pressure / temperature rating (ASME B1.20.1), threaded connection, in °C and barg Figure 8-13: Pressure / temperature rating (ASME B1.20.1), threaded connection, in °F and psig 1 2 3 4 5 p [barg] T [°C] p [psig] T [°F] Threaded connection, NPT (ASME B1.20.1): PP Wave Horn antenna 07/2013 - 4001904902 - HB OPTIWAVE 5200 R02 en www.krohne.
8 TECHNICAL DATA OPTIWAVE 5200 C/F INFORMATION! CRN CERTIFICATION There is a CRN certification option for devices with process connections that agree with ASME standards. This certification is necessary for all devices that are installed on a pressure vessel and used in Canada. ASME threaded connections for CRN-approved devices: PP Wave Horn antenna Figure 8-14: Pressure / temperature rating (ASME B1.20.1), threaded connection, in °C and barg Figure 8-15: Pressure / temperature rating (ASME B1.20.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F 8.
8 TECHNICAL DATA OPTIWAVE 5200 C/F 8.6 Dimensions and weights Housing, process connection and antenna options Figure 8-18: Housing, process connection and antenna options 1 Housing options. From left to right: compact converter with horizontal housing, compact converter with vertical housing, and remote converter (top) and antenna housing (bottom) 2 Process connection options.
TECHNICAL DATA 8 OPTIWAVE 5200 C/F Housing options: Dimensions in mm and inches Dimensions Compact - horizontal Compact - vertical Remote Non-Ex or Ex i (Ex d) Non-Ex or Ex i (Ex d) Non-Ex or Ex i (Ex d) [mm] [mm] [mm] [inches] [inches] [inches] a 191 (258) 7.5 (10.2) 147 (210) 5.79 (8.27) 104 (104) 4.09 (4.09) b 214 (214) 8.43 (8.43) 258 (258) 10.16 (10.16) 181 (181) 7.13 (7.13) c 127 (127) 5.00 (5.00) 127 (127) 5.00 (5.00) 129 (129) 5.08 (5.
8 TECHNICAL DATA OPTIWAVE 5200 C/F Special antenna extensions for tanks with obstructions (DN150 / 6¨ and DN200 / 8¨ Metallic Horn antenna options only) Figure 8-19: Special antenna extensions for tanks with obstructions (DN150 / 6¨ and DN200 / 8¨ Metallic Horn antenna options only) 1 "L" (right angle) antenna extension 2 "S" antenna extension Special antenna extensions: Dimensions in mm Dimensions [mm] Metallic Horn antenna With "L" (right angle) extension DN150 / 6¨ With "S" extension DN200 / 8¨ k
TECHNICAL DATA 8 OPTIWAVE 5200 C/F Purging and heating/cooling system options Figure 8-20: Purging and heating/cooling system options 1 2 3 4 5 Flange connection with purging option Flange connection with heating/cooling system option G ¼ threaded connection for purging system (the plug is supplied by the manufacturer) G ¼ threaded connection for the heating/cooling system outlet (the plug is supplied by the manufacturer) G ¼ threaded connection for the heating/cooling system inlet (the plug is supplied
8 TECHNICAL DATA OPTIWAVE 5200 C/F Weather protection option Figure 8-21: Weather protection option for Compact / Vertical and Remote versions Figure 8-22: Weather protection option for Compact / Horizontal and Remote versions 1 Left side (with weather protection open) 2 Rear view (with weather protection closed) 3 Right side (with weather protection closed) Dimensions and weights in mm and kg Weather protection Dimensions [mm] a b c Weights [kg] d Compact / Vertical or Remote versions 244 170
TECHNICAL DATA 8 OPTIWAVE 5200 C/F Converter and antenna housing weights Type of housing Weights Aluminium housing [kg] Stainless steel housing [lb] [kg] [lb] Non-Ex / intrinsically-safe (Ex i / IS) Compact 3.0 6.6 6.6 14.6 Remote converter 1 2.5 5.5 5.9 13.0 Antenna housing 1 2.0 4.4 4.1 9.0 Compact 3.2 7.1 7.5 16.5 Remote converter 1 2.9 6.40 7.1 15.65 Antenna housing 1 2.0 4.4 4.1 9.
8 TECHNICAL DATA OPTIWAVE 5200 C/F Antenna options Min./Max. weights [kg] [lb] Other options HT extension 2 +0.98 +2.16 1 This option is for Metallic Horn and Wave Guide antenna options 2 This component is only for the Metallic Horn and Wave Guide antennas. It is attached between the signal converter and the flange if the process connection temperature is +150...+250°C / +302...+482°F. 122 www.krohne.
OPTIWAVE 5200 C/F DESCRIPTION OF HART INTERFACE 9 9.1 General description The HART® Protocol is an open digital communication protocol for industry. It is free to use by anyone. It is included in the software embedded in signal converters of HART-compatible devices. There are 2 classes of devices which support the HART® Protocol: operating devices and field devices. There are 2 classes of operating devices (Master): PC-supported workstations (Primary Master) and manual control units (Secondary Master).
9 DESCRIPTION OF HART INTERFACE OPTIWAVE 5200 C/F 9.3 Connection variants The signal converter is a 2-wire device with 4...20 mA current output and HART® interface. • Multi-Drop Mode is supported In a Multi-Drop communication system, more than 1 device is connected to a common transmission cable. • Burst Mode is not supported There are two ways of using the HART® communication: • as Point-to-Point connection and • as Multi-Drop connection with 2-wire connection. 9.3.
OPTIWAVE 5200 C/F DESCRIPTION OF HART INTERFACE 9 9.5 Field Communicator 375/475 (FC 375/475) The Field Communicator is a hand terminal from Emerson Process Management that is designed to configure HART® and Foundation Fieldbus devices. Device Descriptions (DDs) are used to integrate different devices into the Field Communicator. 9.5.
9 DESCRIPTION OF HART INTERFACE OPTIWAVE 5200 C/F For installation data, refer to the "AMS Intelligent Device Manager Books Online" section "Basic AMS Functionality > Device Configurations > Installing Device Types > Procedures > Install device types from media". 9.6.2 Operation INFORMATION! For more data, refer to HART® menu tree for AMS on page 129. 9.6.
DESCRIPTION OF HART INTERFACE 9 OPTIWAVE 5200 C/F For more data, refer to “readme.txt”. You can find this file in the Installation Kit. 9.8.2 Operation INFORMATION! For more data, refer to HART® menu tree for PDM on page 131. There can be differences between the names of menus in the SIMATIC PDM software tool and menus shown on the device display screen. Refer to the online help in SIMATIC PDM to find the function number of each menu item.
9 DESCRIPTION OF HART INTERFACE OPTIWAVE 5200 C/F 9.9.2 Basic-DD menu tree (details for settings) 1 Measurements 1 Measurements 1 Level value Rd / 2 Distance value Rd / 3 Volume value Rd / 4 Ullage value Rd / 5 Reflection value Rd 2 Inputs/Outputs 1 PV Rd / 2 PV Loop Current Rd / 3 PV % rnge Rd 2 Configuration and Test 1 Info.
OPTIWAVE 5200 C/F DESCRIPTION OF HART INTERFACE 9 9.10 HART® menu tree for AMS Abbreviations of the following tables: • Opt Optional, depending on device version and configuration • Rd Read only • Cust Custody lock protection • Loc Local AMS, affects only AMS views 9.10.
9 DESCRIPTION OF HART INTERFACE OPTIWAVE 5200 C/F 9.10.
OPTIWAVE 5200 C/F DESCRIPTION OF HART INTERFACE 9 Device Model / Manufacturer / Fld dev rev / Software rev / Write protect / Interface option Rd / Descriptor / Message / Date / Serial number / Converter firmware number / Sensor Firmware number / HMI Firmware number HART ID Tag / Polling address / Device ID Universal revision / Fld dev rev Num / Num request preams Conversion table Number of points / Length unitRd / Conversion unitRd / Points (1...30 level-conversion pairs) 9.
9 DESCRIPTION OF HART INTERFACE OPTIWAVE 5200 C/F Overview: PDM parameters Configuration and Test Info. Identification Output Supervisor Test Basic Parameters Signal Output Application Display Conversion Table Reset Access rights HART variables 9.11.2 PDM menu tree (details for settings) Device Menu Communication Path Downoad To Device... Upload To PG/PC... Update Diagnosis Status Configuration and Test Info.
DESCRIPTION OF HART INTERFACE 9 OPTIWAVE 5200 C/F Access rights Access levelRd Method Login Method Entry Code HART Variables 1 Poll addr / 2 Tag / 3 Hardware revRd / 4 Software revRd / 5 Descriptor / 6 Date / 7 Message / 8 ManufacturerRd / 9 ModelRd / Dev idRd / Universal idRd / Fld dev revRd / Num req preamsRd / Num resp preamsRd / Write protectRd / Production numberRd / Final asmbly numRd / PV is / SV is / TV is / QV is 1 Current Output Calibration is available only if the service password is used Vie
10 APPENDIX OPTIWAVE 5200 C/F 10.1 Order code Make a selection from each column to get the full order code. The characters of the order code highlighted in light grey describe the standard.
APPENDIX 10 OPTIWAVE 5200 C/F Pressure / Temperature / Sealing (higher flange temperature and process pressure on request) 0 Without 1 40 bar / -40°C...+150°C (-40°F…+302°F) / FKM, FPM - for the Metallic Horn antenna and Wave Guide 5 40 bar / -50°C...+130°C (-58°F…+266°F) / EPDM - for the Metallic Horn antenna and Wave Guide 6 40 bar / -20°C...+150°C (-4°F…+302°F) / Kalrez 6375 - for the Metallic Horn antenna and Wave Guide A 40 bar / -60°C...
10 APPENDIX OPTIWAVE 5200 C/F Material and Antenna extension 0 Without 6 PTFE, antenna extension for maximum nozzle length 300 mm / 11.8¨ 4 7 PTFE, antenna extension for maximum nozzle length 400 mm / 15.7¨ 4 8 PTFE, antenna extension for maximum nozzle length 500 mm / 19.
APPENDIX 10 OPTIWAVE 5200 C/F JIS B2220 Flanges H U P 10K 50A RF 7 L U P 10K 80A RF M U P 10K 100A RF P U P 10K 150A RF R U P 10K 200A RF 8 Alternative flange faces 0 Without 2 Form B2, EN 1092-1 (surface roughness must be specified in the order) 3 Form C, EN 1092-1 (Tongue) 4 Form D, EN 1092-1 (Groove) 5 Form E, EN 1092-1 (Male) 6 Form F, EN 1092-1 (Female) B FF, ASME B16.5 (Flat face) Output 1 2-wire / 4...
10 APPENDIX OPTIWAVE 5200 C/F Display language 0 Without 1 English 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 7 Japanese 8 Chinese (Mandarin) A Russian Version 0 Standard orders and orders for solid applications in China 6 Orders with FCC radio approval (FCC Part 15 and RSS-210) A Orders for liquid applications in China 0 Remote option 0 Without 6 Signal cable 10m / Grey (std) or Blue (Ex) (OPTIWAVE 5200F only) 7 Signal cable 25m / Grey (std) or Blue (Ex) (OPTIWAVE 5200
APPENDIX 10 OPTIWAVE 5200 C/F Extra option VF50 4 0 0 Without 1 NACE design (MR0175 / MR0103 / ISO 15156) 3 Heating / Cooling 9 5 Purging 9 6 Purging + Heating / Cooling 9 Order code Only for the "4...20 mA passive HART" output option For more data, refer to the Technical data section (Approvals and certification) DIP= Dust Ignition Proof For device dimensions, refer to the "Dimensions and weights" section For the PP Wave Horn antenna option only Other flange faces are available.
10 APPENDIX OPTIWAVE 5200 C/F 10.2 Spare parts We supply spare parts for this device. When you send an order for a mechanical spare part, use the reference numbers in the table that follows. When you send an order for an electronic spare part, refer to Order code on page 134 and use the VF50 order code. Mechanical spare parts XF50 4 0 0 0 OPTIWAVE 5200 C/F Non-Contact Radar (FMCW) Level Meter Pressure / Temperature / Sealing 0 Without 1 40 bar / -40°C...
APPENDIX 10 OPTIWAVE 5200 C/F Material and Antenna extension 0 Without 6 PTFE, antenna extension for maximum nozzle length 300 mm / 11.8¨ 1 7 PTFE, antenna extension for maximum nozzle length 400 mm / 15.7¨ 1 8 PTFE, antenna extension for maximum nozzle length 500 mm / 19.
10 APPENDIX OPTIWAVE 5200 C/F JIS B2220 Flanges H U P 10K 50A RF 4 L U P 10K 80A RF M U P 10K 100A RF P U P 10K 150A RF R U P 10K 200A RF 5 Alternative flange faces 0 Without 2 Form B2, EN 1092-1 (surface roughness must be specified in the order) 3 Form C, EN 1092-1 (Tongue) 4 Form D, EN 1092-1 (Groove) 5 Form E, EN 1092-1 (Male) 6 Form F, EN 1092-1 (Female) B FF, ASME B16.
APPENDIX 10 OPTIWAVE 5200 C/F Other spare parts Figure 10-1: Other spare parts 1 2 3 4 5 6 Cover without LCD display Cover for Ex d module Cover with LCD display Set of fasteners for housing (lock screw, gaskets) Cable gland / M20×1.5 Signal cable (Non-Ex: grey, Ex: blue) DANGER! Remote version: Make sure that replacement signal cables for Ex-approved devices are supplied by the manufacturer. Use of this signal cable is mandatory.
10 APPENDIX Item 6 OPTIWAVE 5200 C/F Description Quantity Part reference Signal cable 10 m / 32.8 ft (non-Ex: grey) 2 1 XF50040100 Signal cable 25 m / 82 ft (non-Ex: grey) 2 1 XF50040200 Signal cable 50 m / 164 ft (non-Ex: grey) 2 1 XF50040300 Signal cable 75 m / 246 ft (non-Ex: grey) 2 1 XF50040400 Signal cable 100 m / 328 ft (non-Ex: grey) 2 1 XF50040500 Signal cable 10 m / 32.
APPENDIX 10 OPTIWAVE 5200 C/F 10.4 Glossary D Dead zone Non-measurement zone. Dielectric constant An electrical property of the product to be measured used in Radar measurement. Also known as εr, DK and relative permittivity. Defines the strength of the wave reflected back to the device's signal converter. Distance The distance from the face of flange to the level (1 product) or the surface of the top product (2 or more products). See the diagrams at the end of this section.
10 APPENDIX OPTIWAVE 5200 C/F O Operators Users who can choose how to display measurements. They cannot configure the device in supervisor mode. P PACTware™ PACTware Software that operates and configures field devices from a remote workstation. It is not necessary to use fieldbus software or programs developed by the manufacturer. R Radar reflection Signal reflected from the surface of the tank contents.
APPENDIX 10 OPTIWAVE 5200 C/F Figure 10-3: Measurement definitions: distance 1 2 3 4 5 6 Distance Dead zone Flange facing Gas (Air) Tank height Ullage volume or mass Figure 10-4: Measurement definitions: level 1 Level 2 Volume or mass 07/2013 - 4001904902 - HB OPTIWAVE 5200 R02 en www.krohne.
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