WATERFLUX 3000 Handbook Electromagnetic flow sensor The documentation is only complete when used in combination with the relevant documentation for the signal converter.
: IMPRINT ::::::::::::::::::::::::::::::::::::::: All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice. Copyright 2013 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany) 2 www.krohne.
CONTENTS WATERFLUX 3000 1 Safety instructions 5 1.1 Intended use ..................................................................................................................... 5 1.2 Certification ...................................................................................................................... 5 1.3 Safety instructions from the manufacturer ..................................................................... 6 1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 Copyright and data protection .....
CONTENTS WATERFLUX 3000 5.1 Spare parts availability................................................................................................... 22 5.2 Availability of services .................................................................................................... 22 5.3 Returning the device to the manufacturer..................................................................... 22 5.3.1 General information................................................................................
SAFETY INSTRUCTIONS 1 WATERFLUX 3000 1.1 Intended use CAUTION! Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator. INFORMATION! The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
1 SAFETY INSTRUCTIONS WATERFLUX 3000 1.3 Safety instructions from the manufacturer 1.3.1 Copyright and data protection The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date. The contents and works in this document are subject to copyright. Contributions from third parties are identified as such.
SAFETY INSTRUCTIONS 1 WATERFLUX 3000 1.3.3 Product liability and warranty The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation and operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply. 1.3.
1 SAFETY INSTRUCTIONS WATERFLUX 3000 1.3.5 Warnings and symbols used Safety warnings are indicated by the following symbols. DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death.
DEVICE DESCRIPTION 2 WATERFLUX 3000 CAUTION! The WATERFLUX 3000 can be combined with the mains powered IFC 050, IFC 100 and IFC 300 signal converter and with the battery powered IFC 070 signal converter. This handbook only describes the combination with the IFC 050, IFC 100 and IFC 300 signal converter. For details on the WATERFLUX 3070 please check the relevant documentation. 2.1 Scope of delivery INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order.
2 DEVICE DESCRIPTION WATERFLUX 3000 2.2 Device description Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.
DEVICE DESCRIPTION 2 WATERFLUX 3000 2.3 Nameplate INFORMATION! Check the device nameplate to ensure that the device is delivered according to your order. Additional information (a.o correct supply voltage), can be found in the documentation of the signal converter.
3 INSTALLATION WATERFLUX 3000 3.1 General notes on installation INFORMATION! Inspect the cartons carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer. INFORMATION! Do a check of the packing list to make sure that you have all the elements given in the order. INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate. 3.
INSTALLATION 3 WATERFLUX 3000 3.4 Pre-installation requirements Make sure that you have all necessary tools available: • • • • • Allen key (4 mm) Small screwdriver Wrench for cable glands Wrench for wall mounting bracket (remote version only) Torque wrench for installing flowmeter in pipeline 3.5 General requirements INFORMATION! The following precautions must be taken to ensure reliable installation. • Make sure that there is adequate space to the sides.
3 INSTALLATION WATERFLUX 3000 3.6 Installation conditions 3.6.1 Inlet and outlet DN 25...300 Figure 3-4: Recommended inlet and outlet 1 Inlet: ≥ 0 DN 2 Outlet: ≥ 0 DN DN350...600 Figure 3-5: Minimal inlet and outlet 1 Inlet: ≥ 3 DN 2 Outlet: ≥ 1 DN 3.6.2 T-section Figure 3-6: Distance behind a T-section 1 DN25...300: 0 DN & DN350...600: ≥ 3 DN 14 www.krohne.
INSTALLATION 3 WATERFLUX 3000 3.6.3 Bends Figure 3-7: Installation in bending pipes Figure 3-8: Installation in bending pipes CAUTION! Avoid draining or partial filling of the flow sensor 3.7 Open discharge Figure 3-9: Installation in front of an open discharge 06/2013 - 400162663 - HB WATERFLUX 3000 R04 en www.krohne.
3 INSTALLATION WATERFLUX 3000 3.8 Pump Figure 3-10: Installation behind a pump 3.9 Control valve Figure 3-11: Installation in front of a control valve 3.10 Air venting and vacuum forces Figure 3-12: Air venting 1 ≥5m 2 Air ventilation point 16 www.krohne.
INSTALLATION 3 WATERFLUX 3000 Figure 3-13: Vacuum 1 ≥5m 3.11 Flange deviation CAUTION! Max. permissible deviation of pipe flange faces: Lmax - Lmin ≤ 0.5 mm / 0.02" Figure 3-14: Flange deviation 1 Lmax 2 Lmin 3.12 Mounting position Figure 3-15: Mounting position 06/2013 - 400162663 - HB WATERFLUX 3000 R04 en www.krohne.
3 INSTALLATION WATERFLUX 3000 3.13 IP 68 The WATERFLUX 3000 flow sensor is rated IP68 (NEMA 4X/6P). It is suitable for submersion in flooded measurement chambers and for subsurface installation. 1 2 Figure 3-16: IP68 versions 1 Submersible 2 Buried 3.14 Mounting 3.14.1 Torques and pressures The maximum pressure and torques values for the flowmeter are theoretical and calculated for optimum conditions and use with carbon steel flanges.
INSTALLATION 3 WATERFLUX 3000 Nominal size DN [mm] Pressure rating Bolts Max.
3 INSTALLATION WATERFLUX 3000 Nominal size [inches] Flange class [lb] Bolts 1 150 1½ 2 Max. torque [lbs.ft] 1 4 x 1/2" 4 150 4 x 1/2" 11 150 4 × 5/8" 18 2.
WATERFLUX 3000 ELECTRICAL CONNECTIONS 4 4.1 Safety instructions DANGER! All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate! DANGER! Observe the national regulations for electrical installations! WARNING! Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
5 SERVICE WATERFLUX 3000 5.1 Spare parts availability The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device. This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions. 5.
SERVICE 5 WATERFLUX 3000 5.3.2 Form (for copying) to accompany a returned device Company: Address: Department: Name: Tel. no.: Fax no.: Manufacturer's order no. or serial no.: The device has been operated with the following medium: This medium is: water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device.
6 TECHNICAL DATA WATERFLUX 3000 6.1 Measuring principle An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils.
TECHNICAL DATA 6 WATERFLUX 3000 6.2 Technical data INFORMATION! • The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office. • Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Download Center).
6 TECHNICAL DATA WATERFLUX 3000 Measuring accuracy Reference conditions Medium: water Temperature: +10...+30°C / +50...+86°F Operating pressure: 1 bar / 14,5 psi Inlet section ≥ 3 DN; outlet section ≥ 1 DN Electrical conductivity: ≥ 300 µS / cm Maximum measuring error IFC 050: 0.5% of the measured value above 0.5 m/s, below 0.5 m/s, deviation ± 2.5 mm/s DN25...300; IFC 100: down to 0.3% of the measured value ± 0.5 mm/s DN25...300; IFC 300: down to 0.2% of the measured value ± 0.5 mm/s DN350...
TECHNICAL DATA 6 WATERFLUX 3000 Operating conditions Temperature Process temperature -5...+70°C / +23...+158°F Ambient temperature Standard (with aluminium converter housing): -40…+65°C / -40…+149°F Protect electronics against self-heating at ambient temperatures above 55°C / 130°F Option (with stainless steel converter housing): -40…+55°C / -40…+130°F Storage temperature -50…+70°C / -58…+158°F Measurement range -12...+12 m/s / -40...
6 TECHNICAL DATA WATERFLUX 3000 Materials Sensor housing Sheet steel Measuring tube DN25...200: metallic alloy DN250...600: stainless steel Flanges DN25...600: steel 1.0460 / 1.0038 (RSt37-2) DN25...
TECHNICAL DATA 6 WATERFLUX 3000 Electrical connections For detailed information refer to the documentation of the relevant signal converter. Signal cable (remote versions only) Type A (DS) In combination with the IFC 050, IFC 100 and the IFC 300 signal converter Standard cable, double shielded. Max. length: 600 m / 1950 ft (depends on electrical conductivity and measuring sensor). For detailed information refer to the documentation of the relevant signal converter.
6 TECHNICAL DATA WATERFLUX 3000 6.3 Legal metrology INFORMATION! MID Annex MI-001 is only available in combination with the IFC 300 signal converter! 6.3.1 MID Annex MI-001 All new designs of water meters that are to be used for legal purposes in Europe require certification under the Measurement Instrument Directive (MID) 2004/22/EC. Annex MI-001 of the MID applies to water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial, and light industrial use.
TECHNICAL DATA 6 WATERFLUX 3000 MI-001 certified flow characteristics DN Span (R) Q3 / Q1 Flow rate [m3/h] Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4 25 400 0.025 0.040 10 12.5 25 400 0.040 0.064 16 20.0 40 400 0.063 0.100 25 31.3 40 400 0.100 0.160 40 50.0 50 400 0.100 0.160 40 50.0 50 400 0.158 0.252 63 78.8 65 400 0.158 0.252 63 78.8 65 400 0.250 0.400 100 125.0 80 400 0.250 0.400 100 125.0 80 400 0.400 0.640 160 200.
6 TECHNICAL DATA WATERFLUX 3000 6.3.2 Verification to MI-001 INFORMATION! Verification to MI-001 and OIML R49, standard at the following values for R, Q1, Q2 and Q3. Verification at other values for R and Q3 available on request. Verification to MI-001 DN Span (R) Flow rate [m3/h] Q1 32 Q2 Q3 25 80 0.050 0.080 4 32 80 0.125 0.200 10 40 80 0.125 0.200 10 50 80 0.200 0.320 16 65 80 0.313 0.500 25 80 80 0.500 0.800 40 100 80 0.788 1.260 63 125 80 1.250 2.
TECHNICAL DATA 6 WATERFLUX 3000 6.4 Measurement accuracy Each flowmeter is standard wet calibrated under reference conditions by direct volume comparison. The performance of the flowmeter is defined and documented in an individual water meter calibration certificate. Reference conditions • • • • • • Medium: water Temperature: +10...30°C / +50...86°F Pressure: 1 bar / 14.5 psi Inlet section: ≥ 3 DN Outlet section: ≥ 1 DN Electrical conductivity: ≥ 300 μS/cm Figure 6-2: Flow velocity vs.
6 TECHNICAL DATA WATERFLUX 3000 6.4.1 WATERFLUX 3050, 3100 and 3300 without straight inlet and outlet sections Disturbed flow profiles, such as those that occur behind elbows, tee pieces, reducers or valves installed in front of a flowmeter, affect the measuring performance. Therefore it is usually recommended to fit a straight inlet length in front of and straight outlet length behind a flowmeter.
TECHNICAL DATA 6 WATERFLUX 3000 6.5 Dimensions and weights Remote version a = 88 mm / 3.5" b = 139 mm / 5.5" 1 c = 106 mm / 4.2" Total height = H + a Compact version with IFC 300 a = 155 mm / 6,1" b = 230 mm / 9.1" 1 c = 260 mm / 10.2" Total height = H + a Compact version with IFC 100 (0°) (0 ) a = 82 mm / 3.2" b = 161 mm / 6.3" c = 257 mm / 10.1" 1 Total height = H + a Compact version with IFC 100 (45°) (45 ) a = 186 mm / 7.3" b = 161 mm / 6.3" c = 184 mm / 2.
6 TECHNICAL DATA WATERFLUX 3000 INFORMATION! • All data given in the following tables are based on standard versions of the flow sensor only. • Especially for smaller nominal sizes of the flow sensor, the signal converter can be bigger than the flow sensor. • Note that for other pressure ratings than mentioned, the dimensions may be different. • For full information on signal converter dimensions see relevant documentation. EN 1092-1 Nominal size DN [mm] 36 Dimensions [mm] L H Approx.
TECHNICAL DATA 6 WATERFLUX 3000 ASME B16.5 / 150 lb Nominal size [inches] Dimensions [inches] L H Approx. weight [lb] W 1 5.91 5.83 4.3 18 1½ 5.91 6 4.9 21 2 7.87 7.05 5.9 34 3 7.87 8.03 7.5 42 4 9.84 9.49 9.0 56 5 9.84 10.55 10.0 65 6 11.81 11.69 11.0 80 8 13.78 14.25 13.5 100 10 15.75 16.3 16.0 148 12 19.7 18.8 19.0 210 14 27.6 20.7 21 290 16 31.5 22.9 23.5 370 18 31.5 24.7 25 420 20 31.5 27 27.5 500 24 31.5 31.
6 TECHNICAL DATA WATERFLUX 3000 6.6 Pressure loss Figure 6-3: Pressure loss between 1 m/s and 9 m/s for DN25...100 1 2 3 4 5 6 DN25 DN40 DN50 DN65 DN80 DN100 Figure 6-4: Pressure loss between 1 m/s and 9 m/s for DN125...300 1 2 3 4 5 DN125 DN150 DN200 DN250 DN300 Figure 6-5: Pressure loss between 1 m/s and 9 m/s for DN350...600 1 2 3 4 5 38 DN350 DN400 DN450 DN500 DN600 www.krohne.
NOTES 7 WATERFLUX 3000 06/2013 - 400162663 - HB WATERFLUX 3000 R04 en www.krohne.
© KROHNE 06/2013 - 400162663 - HB WATERFLUX 3000 R04 en - Subject to change without notice. KROHNE product overview • • • • • • • • • • • • Electromagnetic flowmeters Variable area flowmeters Ultrasonic flowmeters Mass flowmeters Vortex flowmeters Flow controllers Level meters Temperature meters Pressure meters Analysis products Products and systems for the oil & gas industry Measuring systems for the marine industry Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.
