User's Manual

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6-6E
Repair manual KTM MINI 50 air/liquid cooled Art.-Nr. 3.206.028 -E
Mount the cylinder head
– Mount the cylinder head 1, making sure the water connection is on
the intake side (LC-engine).
– Use new washers for the cylinder head bolts (LC-engine), tighten
cylinder head bolts crosswise in 2 stages to 15 Nm (11 ft.lb).
Mount water hose, intake flange and ignition coil
– Apply water hose and tighten hose clamp (only LC-engine).
– Mount the reed valve housing and intake flange with new seal.
NOTE:
– the longer bolts (M6x40)
2 are bolted into the upper holes, the
bracket and the ground connection of the ignition coil are also fixed
with these bolts.
– the shorter bolts (M6x20)
3 are bolted into the lower holes.
– the intake flange should point to the chain sprocket.
– Bolt in the spark plug, spark plug cap and ignition connection,
mount kickstarter and transmission vent hose.
Fill in transmission oil
– Make sure the transmission drain plug is tightened to 15 Nm
(11 ft.lb).
– Remove oil filler bolt
4 and add 150-200 ccm gear oil Dexron II
(Motorex ATF Super), remount oil filler bolt and tighten to 5 Nm
(4 ft.lb).