Installation Instructions

81700·82100·82400 WSM,11770
SERVICING
2
CLUTCH
Clutch
Disc
Wear
1.
Measure
the
depth from clutch
disc
surface
to
the
top
of
rivet
at
least
10
poi nts
with
a depth gauge.
2.
If
the depth
is
less
than the allowable
limit,
replace.
3.
If
oil
is
sticking
to
the
clutch
disc,
or
disc
surface
is
carbonized, replace clutch disc.
Backlash between Clutch Disc and Clutch Shaft
1.
Mount
the clutch disc
onto
the
propeller shaft.
2.
Hold the propeller shaft
so
that
it
does
not
rotate.
3.
Slightly move
the
disc
and measure the displacement around
disc edge.
4.
If
the measurement exceeds
the
allowable
limit,
replace
clutch
disc.
Displacement around
disc
edge
Depth
to
river
top
Allowable
limit
Allowable
limit
2.0mm
0.079 in.
0.3
mm
0.012 in.
l--~
~=---_I
r I Inside y
"I
Outside
Pressure plate should
be
replaced
0302F103
C020F064
Pressure Plate Flatness
1.
Place
a straightedge on
the
pressure
plate
and measure
clearance
with
a feeler gauge
at
several points.
2.
If
the clearance exceeds allowable
limit,
replace pressure
plate.
3.
When the pressure plate
is
worn
around its outside and its
inside surface
only
is
in contact
with
the
straightedge,
replace
it
even
ifthe
clearance
is
within
the
allowable
limit.
Clearance between
0.2
mm
pressure plate and Allowable
limit
0.008 in.
straightedge
Checking Pressure Plate and Diaphragm
1.
Check
the pressure plate and
if
scratched on its surface,
correct
with
sandpaper or replace it.
2.
Check
the diaphragm
for
cracks and scratches.
If
defects are
found, replace it.
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