Installation Instructions

B1700·B2100·B2400 WSM, 11770
o
to
0.3mm
0087F072
0087F073
1
ENGINE
Replacing Crankshaft Bearing 1
(When removing)
1.
Press
out
the bearing 1
with
crankshaft bearing 1 replacing
tool.
(When installing)
1.
Clean a
new
bearing 1 and bore, and apply engine
oil
to
them.
2.
Press
fit
a new bearing 1 using a inserting
tool,
taking due
care
to
see
that
the
seam
of
bearing 1 faces
the
exhaust
manifold side.
(1)
Seam
Oil Clearance between Crankshaft Journals and Crankshaft
Bearings 2
1.
Paste
a
press
gauge
with
grease on
the
crankshaft bearing.
2.
Tighten the crankshaft bearing
case
onto
the
crankshaft
journal
to
the specified torque (46.1
to
50.9 N·m, 4.7
to
5.2
kgf·m, 34.0
to
37.6 ft-Ibs).
3.
Detach the bearing
case
slowly, and measure
the
depression
of
the
press
gauge
with
a sheet
of
gauge (paper).
4.
If
the
measurement exceeds the allowable
limit,
replace
the
crankshaft bearing
2.
5.
If
the
crankshaft
journal
0.0.
exceeds
the
factory
specification, machine the crankshaft
journal,
and
use
an
undersize crankshaft bearing
2.
Oil clearance between Factory spec.
0.034toO.095
mm
cra
nkshaft
~ou
rna I
0.00134
to
0.00374 in.
and cranks
aft
0.20 mm
bearing 2
Allowable
limit
0.0079in.
Cra
nkshaft journa I
Factory spec.
47.934to47.950
mm
0.0.
1.88717
to
1.88780 in.
Cra
nkshaft bea
ri
ng 2
Factory spec.
47.984to
48.029 mm
1.0. 1.88913to1.89091 in.
Flywheel Sway and Crankshaft Side Clearance
1.
Set
a dial indicator
with
its
tip
on the rear friction face
of
the
flywheel near
the
edge.
2.
Turn the flywheel and measure the sway.
3.
If
the
measurement exceeds the allowable
limit,
remove
the
flywheel and check
the
contact faces
of
the
crankshaft and
flywheel.
4.
Move
the
crankshaft
with
flywheel back and
forth
to
each
end and measure the side clearance.
5.
If
the side clearance exceeds the allowable
limit,
replace
the
side bearing.
6.
If
an oversize bearing
is
to
be
used,
machine the crankshaft.
Flywheel sway
Allowable
limit
0.05 mm
0.0020 in.
Factory spec.
0.15toO.31 mm
Crankshaft side
0.0059
to
0.0122 in.
clearance
0.50 mm
Allowable
limit
0.0197in.
1-541