Installation Instructions

81700·82100·82400 WSM,11770
TROUBLESHOOTING
2 CLUTCH
Symptom
Probable Cause Solution
Reference
Page
Clutch Drags
•
Clutch pedal free play excessive Adjust 2-53
•
Dust on clutch disc generated from clutch Remove rust
-
disc facing
•
Release fork broken Replace 2-59
•
CI utch disc or pressure plate warped Replace 2-510
•
Wire ring ofthe pressure plate worn or Replace (Pressure 2-510
broken plate assembly)
Clutch Slips
•
CI utch pedal free play too small Adjust
2-53
•
Clutch disc excessively worn Replace 2-510
•
Grease or oil on clutch disc facing
Replace
2-59
•
Clutch disc or pressure plate warped Replace 2-510
•
Diaphragm spring weaken or broken Replace
2-510
•
Wire ring ofthe pressure plate worn or Replace (Pressure 2-510
broken plate assembly)
Chattering
•
Grease or oil on clutch disc facing Replace 2-59
•
Clutch disc or pressure plate warped Replace
2-510
•
Clutch disc boss spline worn or rusted
Replace
or remove 2-510
rust
•
CI utch shaft bent
Replace 3-517
•
Pressure plate or flywheel face cracked or Replace
1-528
scored
• Clutch disc boss spline and clutch shaft spline
Replace
2-510,
worn
3-517
• Diaphragm spring strength uneven or
Replace
2-510
diaphragm spring broken
Rattle
During
•
CI utch disc boss spline worn
Replace 2-510
Running
•
Replace bearing worn or sticking Replace
2-511
Clutch Squeaks
•
Replace bearing sticking or dry
Replace
2-511
•
Clutch disc excessively worn Replace
2-59,2-510
Vibration
•
CI utch shaft bent
Replace
3-517
•
Clutch disc rivet worn or broken
Replace
2-510
•
Clutch parts broken
Replace
2-59,
2-51