Installation Instructions
3
TRANSMISSION
B177P126
(2)
Manual
Transmission Type
D007F029
B177P127
B1700·B21 00·B2400 WSM, 11770
Clearance between 13T Gear and 3rd Shaft
1.
Measure the
13T
gear 1.0.
with
an
inside micrometer, and
then 3rd shaft
0.0.
with
an outside micrometer.
2.
Measure the
0.0.
of
two
needles in
the
needle bearing
with
an
outside micrometer.
3.
Clearance
is
the difference between
the
gear 1.0. and
the
sum
of
shaft
0.0.
and
two
needle
0.0
..
4.
If
the clearance exceeds the allowable
limit,
replace.
Factory spec.
0.007
to
0.046 mm
Clearance between
0.0003
to
0.0018 in.
13T gear and 3rd
shaft
Allowable
limit
0.10mm
0.0039 in.
3rd shaft O.D. Factory spec.
21.987
to
22.000 mm
0.8656toO.8661 in.
13T gear
I.D.
Factory
spec.
28.007
to
28.021 mm
1.1026to
1.1032 in.
NeedleO.D.
Factory spec.
2.994to
3.000 mm
0.1179toO.1181 in.
Bearing Check
1.
While holding the inner race, push and pull the
outer
race
in
all directions
to
check
for
wear and roughness.
2.
Apply transmission oil
to
the bearing and hold
the
inner race.
3.
For
needle bearing, lay the needle rollers
to
check
for
any
damage and wear.
4.
Replace
it if
defects are found.
Clearance between Shift Fork and Shift Gear Groove
1.
Insert the
fork
into
the shift gear groove and measure
the
clearance
with
a feeler gauge.
2.
Ifthe
clearance exceeds the allowable
limit,
replace it.
Factory
spec.
0.10toO.35
mm
Clearance between
0.004toO.014in.
shift
fork
and shift
gear groove
Allowable
limit
0.5 mm
0.020 in.
3-S40