Installation Instructions
81700·B2100·B2400 WSM,11770
CHECKING
AND
ADJUSTING
5
BRAKES
Brake Pedal
Free
Play
1.
Press
each brake pedal five times
with
a force
of
147
to
294
N
(15
to
30
kgf,
33
to
66Ibs.).
2.
Press
the center
of
the pedal
(1)
at a force
of
39
to
58
N
(4
to
6 kgf, 9
to
Bibs),
and measure the movement
at
the
footrest
of
pedal.
3.
If
the measurement
is
not
within
the factory specifications,
turn
the turnbuckle
(2)
to
adjust.
4.
After
adjustment,
tighten
the lock
nut
(3)
firmly.
A
CAUTION
..
The
difference between the
right
and
left
pedal plays must
be
less
than 4.0
mm
(0.16
in.).
II
NOTE
..
After
checking brake pedal free play. be sure
to
engage the
parking brake lever
fully
and check
to
see
that
the
brake
pedals are securely locked.
B177F504
(1)
Brake Pedal
(2)
Turnbuckle
SERVICING
(3)
Lock
Nut
Brake pedal play Factory
spec.
20to30
mm
O.79to1.1Bin.
@@
B177F505
(A) Bush
1.0.
(B)
Brake Pedal Shaft
0.0.
(1)
Brake Pedal Shaft
(3)
Bush
(2)
Center Frame
Clearance between Brake
Pedal
Shaft and Center Frame
Bush
1.
Measure
the
brake
pedal
shaft
a.D.
with
an
outside
micrometer.
2.
Measure the
bush
(3)
I.D.
with
a cylinder gauge.
3.
If
the clearance exceeds the allowable
limit,
replace it.
Factory
spec.
OtoO.165mm
Clearance between o
to
0.00649 in.
brake pedal shaft and
center frame
bush
Allowable
limit
1.0mm
0.039 in.
Brake pedal shaft
Factory
spec.
24.916
to
25.030 mm
0.0.
0.98094
to
0.98543 in.
Center frame
bush
Factory
spec.
25.030
to
25.081
mm
1.0.
0.98543
to
0.98744 in.
5-53