Installation Instructions

6 FRONT AXLE
SERVICING
TROUBLESHOOTING
[2WD TYPE]
B1700·B2100·B2400 WSM,11771
Symptom
Probable
Cause
Solution
Reference
Page
Front Wheels
Wander • Clearance between center pin and pin
Replace
D6-S6, S12
to Right or Left
support excessive (2WD)
• Improper toe-in adjustment (improper
Adjust -
alignment)
GIl
Knuckle shaft bushing worn (2WD)
Replace
D6-S6, S12
•
Tire pressure uneven
Inflate DG-6
[BI-SPEED TURN TYPE]
Bi·speed Turn System
•
Bi-speed turn clutch friction torque too low Adjust D6-S13
Does Not Operate or
•
Shift fork spring weaken or damaged Replace
D6-S14
Slipping
•
Shift fork deformed, worn or broken Replace
D6-S13
•
Change fork deformed or broken
Replace
D6-S11
•
Shift cam rusted
Repair
or Replace
D6-S10
•
Shift roller worn Replace
D6-S10
•
Clutch disc worn Replace
D6-S12,
S14
• Friction plate worn or deformed
Replace D6-S12,
S14
GIl Gear broken Replace D6-S11
• Shifter collar worn
Replace D6-S12
• Wrong assembly of shift cam
Reinstall D6-S 10
• Wrong linkage adjustment
Readjust
D6-S7
Bi·speed Turn Does
• Shift fork deformed
Replace
D6-S 13
Not Return to
• Shift cam deformed
Replace
D6-S 10
Standard 4WD
• Wrong linkage adjustment
Readjust
D6-S7
Position
Different Bi·speed
•
Shift rod improperly adjusted Adjust D6-S4
Turn Starting Angle
•
Shift lever and shift cam improperly Reassemble D6-S 10
Between Right and
assembled
Left turning
• Shift cam worn
Replace D6-S10
SERVICING SPECifiCATIONS
[2WD TYPE]
Item
Factory Specification
Allowable Limit
Center Pin to Pin Support
Clearance 0.05 to 0.25 mm
0.70 mm
0.0020
to 0.0098 in.
0.0276 in.
Center Pin O.D.
24.90
to 25.00 mm
-
0.9803 to 0.9842 in.
Pin
Support I.D.
25.05
to 25.15 mm
-
0.9862 to 0.9901 in.
D6-S1