Installation Instructions

6 FRONT AXLE
(2) Disassembling Front Axle
B1700·B2100·B2400 WSM,11771
Tie-rod and Bevel Gear Case Assembly
1. Remove the bi-speed turn rod (1).
2. Remove the slotted nut and disconnect the tie-rod (2) from
the front gear case (3).
3. Remove the bevel gear case (4) and front gear case (3) as a
unit from the front axle case (5).
(When reassembling)
.. Apply grease to the O-ri ng and take care not to damage it.
48 Do not interchange right and left bevel gear case assemblies.
B177P329
(1) Bi-speed Turn
Rod
(2) Tie-rod
(3) Front Gear
Case
B177P335
(1) Bi-speed Turn
Case
(2) Bi-speed turn Gear
Case
(4) Bevel Gear Case
(5) Front Axle Case
(3) Screws with
Adhesive
17.7to34.3 N'm
Slotted
nut 1.8 to 3.5 kgf'm
Tightening torque
13.0 to 25.3 ft-Ibs
Bevel gear
case
123.5 to 147.0 N'm
12.6
to 15.0 ktm
mounting screw
91.2to 108.4 t-Ibs
separation of Bi-speed Turn Case
1. Remove the bi-speed turn case mounting screws and
separate the bi-speed turn case (1) from the bi-speed turn
gear case (2).
(When reassembling)
.. Apply liquid gasket (Three Bond 1208D or equivalent) to
joint face of the bi-speed turn case (1) and bi-speed turn gear
case .
.. Apply liquid gasket (Three Bond 1208D or equivalent) to
threads of screws (3).
48 Install the bi-speed turn case to the bi-speed turn gear case,
noting the position of shifter collar. (Place the shifter collar
between
shift fork and shifter)
Bi-speed turn case
23.6to27.4N·m
Tightening torque
2.4 to 2.8 kgf'm
mounting screw
17.4
to 20.2 ft-Ibs
.. After shifting the bi-speed turn shifter to the spiral bevel
pinion shaft side,
mount the shift fork on the shifter and
install
the case to the gear case.
D6-S9