Installation Instructions

6 FRONT AXLE
B022F037
(1) Spring
Pin
(2) Pressure Collar
(3) Spring
(4) Shift Fork
(5) Spring
(6) Spring
Pin
< •
B177P337
r-------<([j)
r------@
(7) Shift Rod
(8) Shift Rod Collar
(9) Spring
Pin
(10) Change Fork
(11) Change Lever
(12)
Cap
B1700·B2100·B2400 WSM,11771
Shift Fork, Shift Rod and Change Lever
1. Push the shift fork to the front till the spring pin (1) can be
seen and tap out the spring pin (1).
2. Remove the cap (12) and tap out the shift rod (7) to the front.
3. Tap out the spring pin (6).
4. Tap out the shift rod collar (8) by the rod to the front.
5. Take off the shift fork (4), springs (3) (5) and pressure collar
(2) together.
6. Tap out the spring pin (9), using the screw hole for the
fulcrum mounting screw on the case. Remove the change
lever (11) and change
fork (10).
(When reassembling)
.. Apply adhesive to the cap.
Separation of Bi-speed Turn Gear Case
1. Remove the bi-speed turn gear case mounting screws (1).
2. Separate the bi-speed turn gear case (2) from the bearing
holder (3).
(When reassembling)
.. Apply liquid gasket (Three Bond 1208D or equivalent) to the
bi-speed
turn gear case.
Bi-speed turn gear case
23.6 to 27.4 N·m
Tightening torque
2.4 to 2.8 kgf'm
mounting screw
17.4
to 20.2 ft-Ibs
B177P343
(1) Bi-speed Turn Gear
Case
(2) Bearing Holder
Ball Bearing and Oil Seal
1. Remove the oil seal (1) and remove the external snap ring (3)
and thrust collar (4).
2. Tap out the gear shaft (7).
3. Remove the internal snap ring (6) and remove the ball
bearing (5) from the bi-speed turn gear case (2).
4. Remove the ball bearing (8) from the bi-speed turn gear case
(2).
B022F038
2
(When reassembling)
.. Apply grease to the oil seal.
(1) Oil Seal
(2) Bi-speed Turn Gear Case
(3) External Snap Ring
(4) Thrust Collar
D6-S 11
(5) Ball Bearing
(6) Internal Snap
Ring
(7) Gear Shaft
(8) Ball Bearing