Installation Instructions
B1700'B2100'B2400 WSM,11771
6
FRONT
AXLE
Tightening
torque
Bi-speed Turn Clutch Assembly
1.
Put back the stakes
of
the
nut
(1)
and remove it.
2.
Pull
out
the ball bearing
(2)
with
a puller and remove
the
plai n washer
(3)
shifter collar
(4)
and shifter
(5).
3.
Remove
the
bi-speed
turn
coupling (6), clutch discs (7),
friction plates (8), collar
(14)
and bi-speed
turn
clutch drum
(13).
4.
Remove
the thrust collar (10), bi-speed
turn
gear (11) and
inner ring
(12)
from the bi-speed turn clutch drum (13).
5.
Remove
the gear shaft (15).
(When reassembling)
•
Apply
molybdenum
desulphid
(Three
Bond 1901
or
equivalent)
to
the inner ring.
•
Replace
the staking
nut
with
a new one and tighten the
nut
and
be
sure
to
stake it.
(9) Bearing Holder
(10) Thrust Collar
(11) Bi-speed Turn Gear
(12) Inner
Ring
(13) Bi-speed Turn
Clutch Drum
(14) Collar
(15) Gear Shaft
B177P338
(1) Nut
(2) Ball Bearing
(3) Plain Washer
(4) Shifter Collar
(5) Shifter
(6) Bi-speed
turn
Coupling
(7) Clutch
Disc
(8) Friction Plate
•
After
installing the gear shaft
with
the bearing, reinstall
the
bi-speed
turn
clutch
ass'y.
SERVICING
[2WD TYPE]
Clearance between Center
Pin
and
Pin
Support
1.
Measure the center pin
O.D.
with
an
outside micrometer.
2.
Measure the pin support I.D.
of
the
front
axle
with
a cylinder
gauge.
3.
Ifthe
clearance
exceeds
the allowable limit, replace it.
Factory
spec.
0.05
to
0.25 mm
Clearance between
0.0020
to
0.0098 in.
center pin and pin
support
Allowable
limit
0.70mm
0.0276 in.
Center pin
0.0.
Factory
spec.
24.90
to
25.00 mm
0.9803
to
0.9842 in.
Pin
support 1.0.
Factory
spec.
25.05
to
25.15 mm
0.9862
to
0.9901 in.
Clearance between Knuckle Shaft and Bushing
1.
Measure the knuckle shaft
O.D.
at several points
with
an
outside micrometer. (The knuckle shaft
tends
to
show
concentrated wear.)
2.
Similarly, measure
the
knuckle shaft bushing I.D.
with
a
cylinder gauge.
3.
Ifthe
clearance
exceeds
the allowable limit, replace.
Factory
spec.
0.040
to
0.105 mm
Clearance between
0.0016toO.0041 in.
knuckle shaft and
bushing
Allowable
limit
0.50
mm
0.0197 in.
Knuckle shaft
0.0.
Factory
spec.
24.948
to
24.980 mm
0.9822
to
0.9835 in.
Bushing 1.0.
Factory
spec.
25.020
to
25.053 mm
0.9850
to
0.9863 in.
D6-$
12