Installation Instructions
81700'82100·82400 WSM,11771
0011P069
6
FRONT
AXLE
Free Length
of
Bi·speed Turn Spring
1.
Measure
the
free length
of
the spri ng
with
vernier
cal
ipers.
2.
Ifthe
measurement
is
less
than the allowable
limit,
replace it.
Factory
spec.
32.5
to
32.6 mm
Free length
of
bi- 1.280
to
1.283 in.
speed
tu
rn
spri
ng
(short)
Allowable
limit
28.5 mm
1.22 in.
Factory
spec.
52.0 mm
Free length
of
bi-
2.047 in.
speed
turn
spring
(long)
Allowable
limit
45.5 mm
1.791 in.
0011
P071
Working
Load
of
Bi·speed Turn Spring
1.
Put
the
spring on
the
spring tester and compress
it
to
the
specified length.
2.
Read
the
compression load on the gauge.
3.
If
the
measurement
is
less
than
the
allowable
limit,
replace it.
Load 1613 N/Setting
Factory
spec.
length 25.5 mm
164.5 kgf/25.5 mm
Working
load
of
bi-
362.7 Ibs/1.00 in.
speed
turn
spring
(short)
Load
1411
N/Setting
Allowable
limit
length 25.5 mm
143.9 kgf/25.5 mm
317.4lbs/1.00 in.
Load 86.3 N/Setting
Factory
spec.
len~th
35.0 mm
8.8 gf/35.0 mm
Working
load
of
bi- 19.4lbs/1.378 in.
srceed
turn
spring
( on
g)
Load 75.5 N/Setting
Allowable
limit
len~th
35.0 mm
7.7 R:/35.0 mm
17.0 s/1.378 in.
Clutch Disc Wear and Friction Plate Wear
1.
Measure the thickness
of
the clutch disc and
friction
plate
(steel plate)
with
vernier calipers.
2.
Ifthe
thickness
is
less
than the allowable
limit,
replace
it.
Factory
spec.
1.7t01.9mm
Thickness
of
clutch
0.067
to
0.Q75
in.
disc
1.4mm
Allowable
limit
0.055 in.
Factory
spec.
0.95
to
1.05 mm
Thickness
of
friction
0.037
to
0.075 in.
plate
0.8mm
Allowable
limit
0.0315 in.
(When reassembling)
GIl
After
keeping clutch discs
in
transmission
oil
for
several
seconds and
apply
transmission
oil
to
friction
plate,
reassembling them in order.
D6-S14