Installation Instructions

6 FRONT AXLE
SERVICING
8177P192
81700'82100·82400 WSM,11770
Clearance between'Differential Case (Differential Case Cover)
and Differential
Side Gear
1. Measure the differential side gear boss 0.0.
2. Measure the differential case bore 1.0. and calculate the
clearance.
3. Measure the differential case cover bore 1.0. and calculate
the clearance.
4. If the clearance exceeds the allowable limit, replace faulty
parts.
Clearance between
Factory spec.
0.040 to 0.082 mm
differential case 0.00157 to 0.00323 in.
(Differential case
cover) and
Allowable limit
0.17mm
differential side gear 0.0067 in.
Differential case bore
Factory spec.
26.000 to 26.021 mm
1.0. 1.02362 to 1.02445 in.
Differential case cover
Factory spec.
26.000 to 26.021 mm
bore 1.0. 1.02362 to 1.02445 in.
Differential side gear
Factory spec.
25.939 to 25.960 mm
0.0.
1.02122to 1.02205 in.
C094P106
•
Clearance between Pinion Shaft and Differential Pinion
1. Measure the pinion shaft 0.0.
2. Measure the differential pinion 1.0. and calculate the
clearance.
3. If the clearance exceeds the allowable limit, replace faulty
parts.
Factory spec.
0.064toO.100mm
Clearance between
0.00252 to 0.00394 in.
pinion shaft and
differential pinion
Allowable limit
0.25 mm
0.0096 in.
Pinion shaft 0.0. Factory spec.
13.950to 13.968 mm
0.54921 to 0.54992 in.
Differential pinion
Factory spec.
14.032 to 14.050 mm
1.0.
0.55244 to 0.55315 in.
Backlash between Differential Pinion and Differential Side
Gear
1. Set a dial gauge (lever type) on a tooth of the differential
pinion.
2. Fix the differential side gear and move the differential
pinion to measure the backlash.
3. If the measurement exceeds the factory specifications, adjust
with the differential side gears shims.
8acklash between
0.1 toO.3 mm
differential pinion and
Factory spec.
differential side gear
O.004toO.012 in.
(Reference)
• Thickness of adjusting shims: .
0.8 mm (0.031 in.) 1.2 mm (0.047 in.)
.
1.0 mm (0.039 in.)
6-510