Workshop Manual

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Table Of Contents

05-E2B SERIES,05-E2BG SERIES

S-1

05-E2B, 05-E2BG, WSM

DIESEL ENGINE

1. TROUBLESHOOTING

W1014322

Symptom Probable Cause Solution

Reference

Page

Engine Does Not

Start

No fuel Replenish fuel G-10

Air in the fuel system Vent air G-10

Water in the fuel system Change fuel and

repair or replace fuel

system

–

Fuel pipe clogged Clean or replace G-10

Fuel filter clogged Replace G-14, 15

Excessively high viscosity of fuel or engine oil at

low temperature

Use specified fuel or

engine oil

4, G-8

Fuel with low cetane number Use specified fuel –

Fuel leak due to loose injection pipe retaining nut Tighten retaining nut –

Incorrect injection timing Adjust S-19

Fuel camshaft worn Replace S-36

Injection nozzle clogged Clean or replace S-21, 22

Injection pump malfunctioning Repair or replace S-20, 35

Seizure of crankshaft, camshaft, piston, cylinder

or bearing

Repair or replace S-58 to 64

S-36 to 39

Compression leak from cylinder Replace head

gasket, tighten

cylinder head screw,

glow plug and nozzle

holder

S-29, 30,

Improper valve timing Correct or replace

timing gear

S-36

Piston ring and cylinder worn Replace S-37, 38,

Excessive valve clearance Adjust S-16

Stop solenoid malfunctioning Replace S-34

Starter Does Not Run Battery discharged Charge –

Starter malfunctioning Repair or replace S-27, 65,

66, 67

Key switch malfunctioning Replace –

Wiring disconnected Connect –

KiSC issued 06, 2011 A