OPERATOR'S MANUAL
Table Of Contents
- OPS - DIESEL ENGINE D1503, D1703, D1803,V2003, V2203, V2403-M-E, V2003-M-T-E (1G932-8916-5)
- Foreword
- Safety First
- Contents Page
CONTENTS
ENGLISH
SAFE OPERATION ..................................................................................................1
SERVICING OF THE ENGINE ....................................................................................1
NAMES OF PARTS .....................................................................................................2
PRE-OPERATION CHECK ..........................................................................................3
BREAK-IN.................................................................................................................3
DAILY CHECK..........................................................................................................3
OPERATING THE ENGINE .........................................................................................4
STARTING THE ENGINE (NORMAL)......................................................................4
COLD WEATHER STARTING .................................................................................5
STOPPING THE ENGINE ........................................................................................6
CHECKS DURING OPERATION .............................................................................6
Radiator Cooling water (Coolant) ..................................................................................... 6
Oil pressure lamp ............................................................................................................. 6
Fuel .................................................................................................................................. 7
Color of exhaust ............................................................................................................... 7
Immediately stop the engine if;......................................................................................... 7
REVERSED ENGINE REVOLUTION AND REMEDIES ..........................................7
How to tell when the engine starts running backwards .................................................... 7
Remedies ......................................................................................................................... 7
MAINTENANCE ...........................................................................................................8
SERVICE INTERVALS.............................................................................................9
PERIODIC SERVICE .................................................................................................11
FUEL ......................................................................................................................11
Fuel level check and refueling........................................................................................ 11
Air bleeding the fuel system ........................................................................................... 12
Checking the fuel pipes .................................................................................................. 13
Cleaning the fuel filter pot............................................................................................... 13
Fuel filter cartridge replacement..................................................................................... 14
ENGINE OIL ...........................................................................................................14
Checking oil level and adding engine oil ........................................................................ 14
Changing engine oil........................................................................................................ 15
Replacing the oil filter cartridge ...................................................................................... 16
RADIATOR .............................................................................................................16
Checking coolant level, adding coolant .......................................................................... 17
Changing coolant ........................................................................................................... 18
Remedies for quick decrease of coolant ........................................................................ 18
Checking radiator hoses and clamp bands .................................................................... 18
Precaution at overheating .............................................................................................. 18
Cleaning radiator core (outside) ..................................................................................... 18
Cleaning the radiator (inside) ......................................................................................... 19
Anti-freeze ...................................................................................................................... 19
AIR CLEANER........................................................................................................20
Evacuator valve.............................................................................................................. 20
For the air cleaner with a dust cup (optional) ................................................................. 20
Dust indicator (optional) ................................................................................................. 21
ELECTRIC WIRING ...............................................................................................21
FAN BELT ..............................................................................................................21