OPERATOR'S MANUAL
Table Of Contents
- OPS - Excavator U48-4 (RD45881312)
- Abbreviation List
- General Symbols
- Foreword
- Safety First
- Contents Page
- Safe Operation
- Dealer Service
- Technical Data
- Description of Machine Parts
- Instrument Panel and Control Elements
- Checks Before Start
- Daily Checks
- Checking the Devices
- Starter Switch
- Display Selector Switch
- LCD Display for Normal Operation
- Warning Lamp
- LCD Display for Warning
- Setting the Clock
- Reordering the year/month/day and Changing the AM/PM System to the 24 hour one
- Log Record
- Periodic Check
- If all the Check Points are not Displayed at a Glance on a Single Screen
- When the Checkup is Completed
- Horn Switch
- Working Light Switch
- AUX Port Flow Rate Limit Switch
- Auto Idle Switch
- Throttle Potentiometer
- Travel Speed Switch
- CAB Type Machines
- Air Conditioner
- Handling the Safety Devices
- Operation of the Engine
- Excavator Operation
- Running-In of the New Excavator
- Starting
- Driving
- Turns
- Up and Downhill Driving
- Parking on a Slope
- Operation of the Dozer
- Two Pattern Selection System (TPSS)
- Operation of the Boom
- Operation of the Arm
- Operation of the Bucket
- Unit Swing and Boom Swing Operation
- Auxiliary Port Operation
- How to Release Pressure Trapped in the Hydraulic System
- 1 Way or 2 Way Circuit Selection Valve Operation
- Auto Idle (AI) Operation
- Important Information on Excavator Operation
- Transporting the Excavator on a Vehicle
- Lifting of the Excavator
- Maintenance
- Maintenance Intervals
- Opening and Closing of Covers
- Daily Checks
- Checking Coolant Level
- Checking Fuel Level
- Checking Engine Oil Level
- Checking Hydraulic Oil Level
- Checking V-Belt
- Checking Radiator and Oil Cooler
- Checking Washer Liquid
- Cleaning Pre-Cleaner
- Checking and Cleaning Engine and Electrical Wiring
- Greasing Boom Swing Fulcrum
- Washing Whole Machine
- Greasing Front Attachments (without Bucket Pin and Boom Swing Fulcrum)
- Greasing Bucket Pin and Bucket Link Pin
- Regular Checks and Maintenance Work
- Other Adjustments and Replacements
- Troubleshooting
- Operation Under Cold Weather Conditions
- Long Storage
- Recommended Oils
- Appendices
- Lifting Capacity
- List of Screens
52 MAINTENANCE
MAINTENANCE
MAINTENANCE INTERVALS
No. Check points Measures
Hour meter indicator
Interval
Ref.
page
50 100 150 200 250 300 350 400 450
1 Coolant
check Daily check 57
change every 2 years 76
2 Fuel check Daily check 58
3 Engine oil
check Daily check 58
change every 250 hrs 70
4 Hydraulic oil
check Daily check 59
change every 1000 hrs 73 *1
5
Grease front
attachments
Bucket and bucket
link pin
- Daily check 62
Boom swing fulcrum - Daily check 61
Others - Daily check 62
6 Radiator and oil cooler check Daily check 60
7 Washer liquid check Daily check 61
8 Engine and electrical wiring check Daily check 61
9 Pre-cleaner clean Daily check 61
10 Fuel tank, Water separator drain every 50 hrs 63,63
11 Battery condition check every 50 hrs 64
12 Greasing swing bearing teeth - every 50 hrs 65
13 V-belt tension
check Daily check 59
adjust every 200 hrs 66
14 Radiator hoses and clamps
check every 200 hrs 67
replace every 2 years 76
15
Air filter
element
Outer element
clean every 200 hrs 67 *2
@
replace every 1000 hrs 75 *2
Inner element replace every 1000 hrs 75 *2
16 Greasing swing ball bearing - every 200 hrs 68
17 Fuel filter cartridge replace every 500 hrs 72 @
18 Engine oil filter replace every 250 hrs 71
19 Drive unit oil change every 500 hrs 71
20 Breather filter replace every 500 hrs 72
21 Hydraulic return filter element replace every 1000 hrs 73
22 Hydraulic suction filter element replace every 1000 hrs 73
23 Filter in the pilot hydraulic system replace every 1000 hrs 72
24 Fuel injection nozzle injection pressure check every 1500 hrs 75 *4 @
25 Front idler and track roller oil change every 2000 hrs 75
26 Alternator and starter motor check every 2000 hrs 75
27 Injection pump check every 3000 hrs 75 *4 @
28 Radiator system rinse every 2 years 76
29 Fuel line and Intake air line
check every 200 hrs 69
@
replace every 2 years 78 *3
D 500 thru 1000 continued to the following table.