Installation Instructions Complete set active Sound incl. Soundbooster Mini R56 / R57 v1.3 (16.06.2017) Kufatec GmbH & Co. KG - Dahlienstr. 15 - 23795 Bad Segeberg - e-mail: info@kufatec.
Contents 1 Liability Exclusion 3 2 Copy Right 4 3 General Notes 4 4 Safety instructions 5 5 Requirements for the determinable operation 5 6 Note 5 7 How to connect a cable to another 6 8 Note Cable Inscription/Color 7 9 Assembly Instructions 8 10 Removing sill trim / connection ground 9 11 Connection cable set 10 12 Removing back seats / trim panel trunk 11 13 Cable routing to the sound generator 12 14 Installation / connection sound generator 13 15 Installation pushbutton 14 1
1 Liability Exclusion Dear Customer Our cable sets are developed according to the connection- and circuit diagrams of the corresponding car manufacturer. Before the original production the cable sets will be tested on an original car. Therefore, the integration into the car electronics will be executed according to the instructions of the manufacturer.
2 Copy Right Our installation- and removal instructions, installation plans, software and other documentation with texts or pictures are protected by copy right. A publication or distribution of these documents is only permitted with a written approval of Kufatec GmbH & Co. KG. 3 General Notes Regarding the development there has especially been paid attention to your personal safety together with the most possible operating comfort, modern design and actual product technologies.
4 Safety instructions The installation may only be executed by trained qualified personnel. Please execute the installations only in a condition of dead voltage. Here please separate for example the battery from the main power supply and consider the instructions of the car manufacturer. • In order to not endanger your own driving safety please never use security relevant screws, bolts or other fixation pieces at steering, brake system or other components.
7 How to connect a cable to another 1 2 3 4 5 6 Figure 1: How to connect a cable to another No. 1 2 3 4 5 6 Table 1: How to connect a cable to another Work step Take the cable of the vehicle, to which you want to connect, (green marked here) and strip the insulation at one point with a suitable tool (cable stripper/cutter knife). Now take the cable of the cable set, which you want to connect, (yellow marked here) and strip the insulation at the end. Twirl the wires of the stripped cable together.
8 Note Cable Inscription/Color Figure 2: Cable Inscription If our cable set consists exclusively of grey wires, connect the wires according to the cable inscription. Kufatec GmbH & Co. KG - Dahlienstr. 15 - 23795 Bad Segeberg - e-mail: info@kufatec.
9 Assembly Instructions The following illustration shows the cable routing as well as the position of the individual components. 3 4 1,2 1,2 3 4 Figure 3: Vehicle overview • 1 Control unit / module • 2 Connection cable set • 3 Pushbutton • 4 External sound generator Kufatec GmbH & Co. KG - Dahlienstr. 15 - 23795 Bad Segeberg - e-mail: info@kufatec.
10 Removing sill trim / connection ground 2 1 4 3 4 Figure 4: Removing sill trim / connection ground Nr. 1 2 3 4 Table 2: Removing sill trim / connection ground - instructions Work step Remove the marked plastic clip as well as the marked screw of the seat belt. Loosen the marked trim panel at the bottom at the a-pillar on the passenger’s side using a trim tool. Loosen the entire sill trim on the passenger’s side with a trim tool and take it out.
11 Connection cable set 1 2 4 3 4 Figure 5: Connection cable set Nr. 1 2 3 4 4 Table 3: Connection cable set - instructions Work step Remove the red and the black marked plug. Connect the cable for ignition lead (red/white) also to PIN 5 (red/blue cable) of the red plug. Loosen the grey plug insert out of the black plug and pull it out. Connect CAN High & Low to the grey plug insert as follows: Connect CAN High (black/white) also on PIN 3 (yellow/black).
12 Removing back seats / trim panel trunk 2 1 3 2 Figure 6: Removing back seats / trim panel trunk Nr. 1 2 3 Table 4: Removing back seats / trim panel trunk - instructions Work step Remove the back seats by pulling them up in the front and taking them up out afterwards. Take the carpet out of the trunk. Afterwards take everything out of the spare wheel recess. Kufatec GmbH & Co. KG - Dahlienstr. 15 - 23795 Bad Segeberg - e-mail: info@kufatec.
13 Cable routing to the sound generator 2 1 3 2 4 5 Figure 7: Cable routing to the sound generator Nr. 1 2 3 4 5 Table 5: Cable routing to the sound generator - instructions Work step Route the connecting cable of the sound generator along the sill trim backward to the side trim panel. Guide the connecting cable behind the side trim panel to the back seat and pull it out from behind. Afterwards guide the connecting cable under the carpet in the trunk.
14 Installation / connection sound generator 1 1 2 2 3 4 Figure 8: Installation / connection sound generator Table 6: Installation / connection sound generator - instructions Nr. 1 2 3 4 Work step Pull the connecting cable out from behind the heat protection plate. Loosen the marked screws of the exhaust bracket and attach the sound generator with these screws afterwards. Connect the connecting cable to the sound generator.
15 Installation pushbutton 2 1 4 3 5 5 Figure 9: Installation pushbutton Nr. 1 2 3 4 5 Table 7: Installation pushbutton - instructions Work step Loosen the covering in the oddments tray of the center console using a trim tool. Route the cable for the pushbutton, using a pull through aid, under the carpet and the trim panel in the oddments tray of the center console. Pull the cable for the pushbutton further through and doing this, pay attention that the pushbutton isn’t damaged.
16 Important Information Sound Booster Please use for the fixation of the Sound Booster suitable high tensile screws. In order to avoid losening of the screws by vibration please make the screws safe with appropriate factory material e.g Threadlock. Please additionally check the stability of the Sound Booster regularly and if necessary retighten the screws. In case of no consideration we do not assume liability for possible damages.
List of Figures 1 2 3 4 5 6 7 8 9 How to connect a cable to another . . . . Cable Inscription . . . . . . . . . . . . . . Vehicle overview . . . . . . . . . . . . . . Removing sill trim / connection ground . Connection cable set . . . . . . . . . . . . Removing back seats / trim panel trunk . Cable routing to the sound generator . . . Installation / connection sound generator Installation pushbutton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
