REEL AUGGIE AND COMMERCIAL SDL MIXER 3000 SERIES STATIONARY OPERATORS INSTRUCTION MANUAL For Model Numbers 3015, 3020, 3025, 3030, 3036, 3042, 3050, 3060, 3070, 3095 READ ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE INSTALLING OR OPERATING THE REEL AUGGIE MIXER ! Failure to heed this may result in personal injury or death.
3000STOPR005810R082503 TABLE OF CONTENTS INTRODUCTION ............................................. 3 SAFETY General Information ........................................ 4 Operating Safety Precautions ......................... 5 Safety Decals ............................................. 6-9 Decal Placement ...................................... 10-14 MIXER SETUP Installation Tips ............................................ 15 Motor Size Recommendations ..................... 15 Safety Shielding ..........
000STOPR005810R082503 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain. If you have suggestions for any of our products, please let us know. Kuhn Knight INC. USING THIS MANUAL This manual should be considered a permanent part of your machine, and should remain with the machine if you sell it.
3000STOPR005810R082503 SAFETY UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! The Signal Word or Message areas of all safety decals are color coded to indicate the level of hazard.
3000STOPR005810R082503 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed: 1. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields. 2. NEVER PUT ARMS OR FEET INSIDE unit or discharge door opening, nor climb on or in the mixer while it is running.
3000STOPR005810R082503 SAFETY DECALS SAFETY SAFETY DECALS ARE PLACED ON THIS UNIT FOR THE PROTECTION OF THE OPERATOR OR ANY PERSON NEAR THE UNIT. Be Sure everyone who operates the mixer understands all the information, warning, caution and danger decals. Keep The Decals Clean so they are readable. This applies to all caution, warning, and danger decals. It is the OWNER’S RESPONSIBILITY to provide information for safe operation of this machine. Replace any damaged or worn decal.
3000STOPR005810R082503 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3000STOPR005810R082503 SAFETY DECALS SAFETY Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3000STOPR005810R082503 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3015 Shields removed for illustrative purposes 10
3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODEL 3020 Shields removed for illustrative purposes KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co.
3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3025 & 3030 Shields removed for illustrative purposes 12
3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3036 & 3042 Shields removed for illustrative purposes KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co.
3000STOPR005810R082503 SAFETY SAFETY DECAL PLACEMENT ILLUSTRATIONS MODELS 3050, 3060, 3070 & 3095 Shields removed for illustrative purposes 14
3000STOPR005810R082503 MIXER SETUP IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2. If the electronic weighing system is used, be sure that the weigh bars are kept clean and dry also items such as loading conveyors are not attached to or leaning on the mixer.
3000STOPR005810R082503 MIXER SETUP IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL SAFETY SHIELDING Be sure all shielding is in place and functioning properly. Replace all damaged or missing shielding immediately see parts pages for replacement shielding part numbers. BE AWARE that your installation may require additional safety shielding and/or warnings.
MIXER SETUP 3000STOPR005810R082503 IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MAKE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOMMENDATIONS SHOULD BE HELPFUL MIXER RUN-IN 1. Check for proper assembly, adjustment, and lubrication. Check to see that there is adequate oil in the oil bath, check to be sure all bolts and set screws are tight and the drive belts are at the proper tension.
3000STOPR005810R082503 MIXER OPERATION Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. OPERATION GENERAL The Reel Auggie was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your dairy feed ration or have other applications, please consult Kuhn Knight Inc.
MIXER OPERATION 3000STOPR005810R082503 Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. MATERIALS NOT REQUIRING PROCESSING Many different kinds of materials can be mixed with the Reel Auggie, but each type has its own unique characteristics. The following feed materials can be efficiently mixed in the Reel Auggie without being processed first : SMALL SQUARE HAY BALES- Dry alfalfa hay can be mixed in rations up to 15%-20% by weight.
3000STOPR005810R082503 MIXER OPERATION Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content, Kuhn Knight Inc. recommends up to 15% -20% of unprocessed hay by weight in the load. Exceeding this percentage could potentially damage mixer and cause premature wear on driveline components. Kuhn Knight Inc.
MIXER OPERATION 3000STOPR005810R082503 Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. FILL LEVEL Do not overload mixer! Overloading causes excessive horsepower requirements, increased strain on mixer driveline and poor mixer performance. The design of the Reel Auggie requires that there be adequate space to allow the feed to move in and around the Reel chamber. If the Reel is completely covered, it cannot efficiently mix the materials.
3000STOPR005810R082503 INSPECTION & ADJUSTMENTS ALWAYS STOP MIXER AND LOCK OUT POWER BEFORE SERVICING, REPAIRING, OR CLEANING. IF WORK MUST BE PERFORMED INSIDE THE MIXER, STOP MIXER AND LOCK OUT POWER AND PUT A PROTECTIVE COVER OVER THE AUGER KNIVES TO AVOID INJURY. THE HOPPER FLOOR MAY BE SLIPPERY, AND THE REEL AND AUGERS WILL SPIN WHEN STEPPED ON. USE CAUTION WHEN STEPPING OR STANDING INSIDE THE UNIT.
3000STOPR005810R082503 INSPECTION & ADJUSTMENTS ALWAYS STOP MIXER AND LOCK OUT POWER BEFORE SERVICING, REPAIRING, OR CLEANING. IF WORK MUST BE PERFORMED INSIDE THE MIXER, STOP MIXER AND LOCK OUT POWER AND PUT A PROTECTIVE COVER OVER THE AUGER KNIVES TO AVOID INJURY. THE HOPPER FLOOR MAY BE SLIPPERY, AND THE REEL AND AUGERS WILL SPIN WHEN STEPPED ON. USE CAUTION WHEN STEPPING OR STANDING INSIDE THE UNIT.
3000STOPR005810R082503 INSPECTION & ADJUSTMENTS ALWAYS STOP MIXER AND LOCK OUT POWER BEFORE SERVICING, REPAIRING, OR CLEANING. IF WORK MUST BE PERFORMED INSIDE THE MIXER, STOP MIXER AND LOCK OUT POWER AND PUT A PROTECTIVE COVER OVER THE AUGER KNIVES TO AVOID INJURY. THE HOPPER FLOOR MAY BE SLIPPERY, AND THE REEL AND AUGERS WILL SPIN WHEN STEPPED ON. USE CAUTION WHEN STEPPING OR STANDING INSIDE THE UNIT.
LUBRICATION 3000STOPR005810R082503 ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIRING, OR CLEANING. USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WORKING ON THIS MIXER! It is extremely important that the following lubrication guide be followed: For lubricating bearings, use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals.
3000STOPR005810R082503 LUBRICATION LUBRICATION LOCATION ILLUSTRATIONS MODEL: 3015 * * * shields removed for illustrative purposes 26
LUBRICATION 3000STOPR005810R082503 LUBRICATION LOCATION ILLUSTRATIONS MODEL: 3020 * * * shields removed for illustrative purposes KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co.
3000STOPR005810R082503 LUBRICATION LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3025 & 3030 * * * shields removed for illustrative purposes 28
LUBRICATION 3000STOPR005810R082503 LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3036 & 3042 * * * shields removed for illustrative purposes KUHN KNIGHT INC. 1501 West 7th Ave. Brodhead, WI 53520-0167 701 Cherry Ave. Greeley, Co.
00STOPR005810R082503 LUBRICATION LUBRICATION LOCATION ILLUSTRATIONS MODELS: 3050, 3060, 3070 & 3095 * * * shields removed for illustrative purposes 30
3000STOPR005810R082503 TROUBLE SHOOTING This section is a condensed chart to help you if unsatisfactory operation occurs. To: use this chart : 1) Identify the problem (in bold) that best applies to you situation. 2) Find the “CAUSE” that seems most likely. 3) Perform the recommended “SOLUTION”.
3000STOPR005810R082503 TROUBLE SHOOTING PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN CAUSE SOLUTION SHEAR BOLT ON PTO DRIVELINE HAS SHEARED Replace with Same Grade and size shear bolt. Do not us any bolt other than a Gr 5 see PTO driveline setup for more information. If problem persists, call Kuhn Knight Inc. Service Dept. BELTS ARE SLIPPING Adjust or replace belts as outlined in “INSPECTION AND ADJUSTMENT” section. If problem persists, call Kuhn Knight Inc. Service Dept.
3000STOPR005810R082503 TROUBLE SHOOTING PROBLEM: OIL LEAKING AROUND THE EDGES OF THE OIL BATH CAUSE SOLUTION INSPECT SHIELD FOR LOOSENESS Carefully tighten wing nuts or adjust locking fasteners that hold shield in place, hand tighten only. Check for foreign material between the foam gasket and shield. DAMAGED OR LOOSE GASKET MATERIAL AROUND ENCLOSURE SHIELD Remove shield and check gasket material for proper adhesion to the mating panel of mixer.
3000STOPR005810R082503 SPECIFICATIONS MODEL 3015 3020 3025 3030 147 118 2,850 216 174 4,890 250 200 6,489 300 240 7,021 113” 87” 64” 52” 16” 14” 159” 95” 64” 52” 16” 14” 160” 97” 69” 60” 18” 18” 213” 97” 69” 60” 18” 18” 3036 3042 3050 3060 3070 3095 360 288 8,480 420 340 8,800 500 415 11,788 600 490 13,599 700 562 17,295 950 763 20,500 181” 105” 83” 68” 20” 20” 205” 105” 83” 68” 20” 20” 224” 114” 84” 70” 24” 22” 254” 114” 84” 70” 24” 22” 284” 114” 84” 70” 24” 24” 307” 125” 95”