Reel Auggie and Commer cial R eel Commercial Reel s Mix er Mixer ers 3100 Ser ies Series StationaryType Operator’s Instruction Manual Read this manual before operating the Reel Auggie or Commercial Reel Mixers. Failure to follow instructions and safety precautions in this manual and in the safety decals could result in severe injury or death. Catalog #006046 01/05/07 supersedes 05/12/05 KUHN KNIGHT INC.
3100ST 006046 010507 TABLE OF CONTENTS Introduction .................................................................................................................. 3 Using this Manual ...................................................................................................... 3 Safety ........................................................................................................................... 4 Understanding Safety Words and Symbols ..............................................
100ST 006046 010507 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie or Commercial Reel. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain. If you have suggestions for any of our products, please let us know. Kuhn Knight, Inc.
3100ST 006046 010507 SAFETY UNDERSTANDING SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! Each safety decal utilizes one of the signal words defined below and the color associated with each word.
3100ST 006046 010507 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed: 1. BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields. Exposed machinery due to missing shields can grab hands and clothing and cause severe injury or death.
3100ST 006046 010507 SAFETY SAFETY DECALS Safety decals are placed on this unit for the protection of the operator or any person working on or standing nearby the unit. Everyone who operates or maintains the mixer must first read this manual and understand the meaning of all safety decals. Contact your dealer if foreign language decals are required. Keep safety decals clean and legible. If any are missing or illegible, contact your Kuhn Knight dealer or Kuhn Knight to obtain replacements.
3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFORE Shields removed for illustrative purposes © Copyright 2004 Kuhn Knight, Inc.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTER Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3120 Shields removed for illustrative purposes © Copyright 2004 Kuhn Knight, Inc.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3125 AND 3130 Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3136 & 3142 Shields removed for illustrative purposes 14 © Copyright 2004 Kuhn Knight, Inc.
3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND 3195 Shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave.
3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. INSTALLATION TIPS 1. Be sure there is adequate clearance around the mixer for maintenance, repair and loading the mixer. 2.
3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. SAFETY SHIELDS Be sure all shields are in place and functioning properly. Replace all damaged or missing shields immediately; see Parts Manual for replacement shield part numbers.
3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives. DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLY The driveline has a shear bolt assembly for overload protection.
3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. GENERAL The Reel Auggie and Commercial Reel Mixer were designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Kuhn Knight Inc.
3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content. Kuhn Knight Inc. recommends a maximum of 15% to 20% of unprocessed hay by weight in the load.
3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER Many different kinds of materials can be mixed with the Reel Auggie or Commercial Reel Mixer, but each type has its own unique characteristics. FORAGES: Chopped hay, corn silage, and finely chopped crop residue can be mixed in the mixer.
3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. LOADING AND MIXING Prior to loading, check mixer for foreign objects and be sure door is fully closed. 1) LOAD COMMODITIES Adding ingredients like corn, soybean meal, cottonseed, etc. will act as a carrier or “lubricant” if hay is included in the ration. If there are few commodities in the ration, substituting corn silage or haylage is preferred.
3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. FILL LEVEL Do not overload mixer! Overloading causes excessive horsepower requirements, increased strain on mixer driveline and poor mixer performance. The design of the Reel Auggie and Commercial Reel Mixer requires that there be adequate space to allow the feed to move in and around the reel chamber.
3100ST 006046 010507 OPTIONS All Options are available as original equipment or field installation. DOOR FLOW CONTROL PLATES Longer feedstuffs will unload smoother and more evenly through a “tall and narrow” opening versus a “short and wide” opening. Flow control plates have been developed, which allow the operator to use a smaller or existing conveyor to carry feed from the mixer while keeping the discharge flow of feed (especially long stem hay/haylage mix) even and smooth.
3100ST 006046 010507 INSPECTIONS AND ADJUSTMENTS Always stop mixer and lock out the power before servicing, repairing or cleaning the machine. If work must be done inside the mixer, put a protective cover over the auger knives to avoid injury. The hopper floor and fighting may be slippery. Use caution when stepping on or standing inside the machine. Use safe shop procedures and exercise caution when working on the mixer! INSPECT AND ADJUST... ...
3100ST 006046 010507 INSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixer. It is the responsibility of the owner to make sure the mixer is set up properly. The following recommendations should be helpful. ELECTRONIC SCALES Scale Indicator: Refer to the electronic scale operator’s manual for adjustment information. The operator’s manual for the Electronic Scales should be kept with this manual. Additional copies of scale manuals may be obtained through Kuhn Knight, Inc.
3100ST 006046 010507 INSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixer. It is the responsibility of the owner to make sure the mixer is set up properly. The following recommendations should be helpful. HAY MAXX SYSTEM ADJUSTMENTS To avoid personal injury: The hopper floor may be slippery and the reel and augers can spin unexpectedly when stepped on.
3100ST 006046 010507 LUBRICATION ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIRING OR CLEANING. USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WORKING ON THIS MIXER! It is extremely important that the following lubrication guide be followed: For lubricating bearings, use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals.
3100ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3120 * * * shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave.
3100ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3125 AND 3130 * * * shields removed for illustrative purposes 30 © Copyright 2004 Kuhn Knight, Inc.
00ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3136, 3142, 3150, 3160, 3170 AND 3195 * * * shields removed for illustrative purposes Back to Table of Contents Kuhn Knight, Inc. 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave.
3100ST 006046 010507 TROUBLE SHOOTING This section is a condensed chart to help you if unsatisfactory operation occurs. To use this chart : 1) Identify the “PROBLEM” (in bold) that best applies to you situation. 2) Find the “CAUSE” that seems most likely. 3) Perform the recommended “SOLUTION”. If you are unable to identify and correct the problem, consult your authorized dealer.
3100ST 006046 010507 TROUBLE SHOOTING PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN CAUSE SOLUTION SHEAR BOLT ON PTO DRIVELINE HAS SHEARED Replace with the same grade and size shear bolt. Do not use any bolt other than the grade specified in the MIXER SETUP, DRIVELINE SHEAR BOLTS section. If problem persists, call your local dealer. BELTS ARE SLIPPING Adjust or replace belts ad outlined in the INSPECTION AND ADJUSTS section. If problem persists, call your authorized Kuhn Knight service dealer.
3100ST 006046 010507 TROUBLE SHOOTING PROBLEM: OIL LEAKING AROUND THE EDGES OF THE OIL BATH CAUSE SOLUTION INSPECT SHIELD FOR LOOSENESS Check for foreign material between the foam gasket and shield. Carefully tighten wing nuts or adjust locking fasteners that hold shield in place; hand tighten only. DAMAGED OR LOOSE GASKET MATERIAL AROUND ENCLOSURE SHIELD Remove shield and check gasket material for proper adhesion to the mating panel of the mixer.
SPECIFICATIONS 3115 TO 3142 MODEL - STATIONARY 3115 3120 3125 3130 3136 3142 113 64 89 17 50 71 82 7 12 159 64 95 18 65 78 120 7 36 160 69 97 19 66 81-1/2 120 6-1/2 36 184 69 97 19 66 81/1/2 144 6-1/2 NA 181 83 105 28 60 87 132 10 205 83 105 28 60 87 156 10 2,850 147/118 52” 3” 3 3/16” 4.37 4,809 216/174 52” 3-1/2” 4 3/16” 4.89 6,489 250/200 60” 3-1/2” 4 5/16” 4.60 7,021 300/240 60” 3-1/2” 4 5/16” 4.60 8,480 360/288 68” 4” 5 5/16” 4.0 8.762 420/340 68” 4” 5 5/16” 4.
SPECIFICATIONS 3150 TO 3195 MODEL - STATIONARY 3150 3160 3170 3195 224 84 114 26 70 93 168 51/2 36 254 84 114 26 70 93 198 51/2 36 284 84 114 26 70 93 228 51/2 36 307 95 125 30 NA 108 216 NA NA 11,788 500/415 70 5" 5 3/8" 5.7 13,599 600/490 70 5" 5 3/8" 5.7 17,295 700/562 70 5" 5 3/8" 5.7 20,500 950/763 84 8" tube 5 3/8" 5.
