User Manual Gateway Component for PROFINET 4/15/2019
Table of Contents KUNBUS GmbH Table of Contents 1 General Information ........................................................................................................................ 3 1.1 Disclaimer.................................................................................................................................. 3 1.2 Notes Regarding this User Manual............................................................................................ 3 1.3 Validity ..........................
1.1 Disclaimer © 2019 KUNBUS GmbH, Denkendorf (Deutschland) The contents of this user manual have been compiled by KUNBUS GmbH with the greatest possible care. Due to technical developments, KUNBUS GmbH reserves the right to change or exchange the contents of this user manual without prior notice. You can always obtain the latest version of the user manual from our homepage: www.kunbus.com KUNBUS GmbH shall be liable exclusively to the extent specified in the General Terms and Conditions (www.kunbus.de/agb.
This document describes the application of the Gateway product number: – PR100069, Release 00 1.4 Limitation of Liability Warranty and liability claims will lapse if: – the product has been used incorrectly, – damage is due to non-observance of the operating manual, – damage is caused by inadequately qualified personnel, – damage is caused by technical modification to the product (e.g. soldering). 1.
Safe Use 2 Safe Use 2.1 Intended Use The modular gateway component is part of a gateway that can be combined with another modular gateway component or a RevPi Core/ Connect from KUNBUS as required. The modular gateway component is designed to forward data from a specific protocol to a controller or other gateway component. No other purpose is intended. If you do not use the device as intended, damage to property and personal injury may result. 2.
Safe Use 2.4 Important safety instructions DANGER Danger of explosion The modular Gateway component do not meet the requirements of the ATEX directive. Therefore, they are not suitable for use in potentially explosive environments. èDo not use the modular Gateway component in potentially explosive environments. CAUTION Electric shock Switch off all voltages before assembly/disassembly. èFailure to observe this warning may result in personal injury.
To prevent damage, only operate the RevPi module in an environment that corresponds to the operating conditions. Suitable ambient conditions: Operating temperature Air humidity NOTICE -30 °C to +55 °C 93% (no condensation) This device is designed for indoor use only. If you use the device outdoors, it may be destroyed. èOnly use the device indoors. 2.6 Data safety Please note that Gatewayis not suitable for use in unprotected networks (e.g. the Internet). Use Gateway in a secured network: .
Overview 3 Overview 3.1 Functionality The KUNBUS Gateway is a protocol converter. It communication between networks with different protocols. allows Illustration 1: Functionality as a slave A Gateway consists of 2 gateway components that master one specific protocol each. You can combine these gateway components as you wish. This design offers you a high degree of flexibility, since you can exchange the individual gateway components at any time.
3.2 Control Elements Front view 1 2 Illustration 2: Front view 1 2 Gateway Component for PROFINET Status LEDs Fieldbus connection two RJ45 sockets for the connection to PROFINET PROFINET 9 / 44 Overview In addition, you can combine the gateway components with the RevPi Core.
Overview Top view 1 1 2 Illustration 3: Top view 1 2 Gateway Component for PROFINET Interconnect ports for interconnecting the gateway components. Locking clamps for securely attaching the gateway component to the DIN rail.
Overview Bottom view 1 2 Illustration 4: Bottom view 1 Mains connection 2 with 24 V supply voltage Locking clamps for securely attaching the gateway component to the DIN rail.
The signals of the status LEDs for PROFINET have the following meaning: LED Designa- Signal Meaning tion Power off Gateway not running flashes, green Initialisation phase not yet completed on, green Operational flashes, red Correctable error (e.g.
Installation 4 Installation 4.1 Preparations for Inteference-free Operation In the following section we have compiled some general information for you that is important for trouble-free operation. If you are already acquainted with this topic, you can skip to the next section. There, you will learn about which conditions are necessary for installing the gateway. Cable routing Route your cables separately in cable groups. This will protect your gateway from any unintended electromagnetic interferences.
When doing so, bear in mind the following points: – Select an equipotential equalization conductor with low impedance. – Select the following as a reference value for the cross-section of the potential equalization cable: – 16 mm2 for potential equalization cables of up to 200 m in length – 25 mm2 for potential equalization cables of more than 200 m in length – Use potential equalization cables made of copper or galvanized steel. – Connect potential equalization cables extensively with the earth rail.
Installation 4.2 Requirements The Gateway was designed for use in a control cabinet. ü The protection class of the control cabinet must be equivalent to at least IP54. ü For installation in the control cabinet you need a DIN rail 35 x 7.5 mm (EN50022). ◦ Install the DIN rail horizontally in the control cabinet according to the manufacturers' specifications. When doing so, make sure that the Gateway is at a sufficient distance from other devices.
In order to attain a fully functional gateway, you have to interconnect both gateway components. ◦ Connect an interconnect port to each gateway component using the plug-in jumper provided. Illustration 6: Connecting gateway components ð You can now install the gateway in the control cabinet. NOTICE Only ever interconnect 2 gateway components. If you connect additional components, severe defects could result on all devices. Gateway Component for PROFINET 16 / 44 Installation 4.
Installation 4.4 Installing a Gateway in the Control Cabinet ◦ Hold the raster element of the gateway on the DIN rail. ◦ Press down the locking elements towards the gateway. ◦ Make sure that the gateway is firmly attached to the DIN rail.
To connect the gateway component to the power supply, you need a spring-loaded terminal (e.g. Metz-Connect SP995xxVBNC). You have to connect each gateway component separately to a power supply. Never interconnect functional earth and GND, otherwise the galvanic isolation between gateway GND and fieldbus ground will be removed. Instead, connect the functional earth with low impedance to the potential equalization.
To connect the gateway component to PROFINET, you need two RJ45 connectors. The pin assignment complies with the specifications of the PNO. Pin 1 2 3 4 5 6 7 8 Gateway Component for PROFINET Meaning TX+ TXRX+ Do not connect! Do not connect! RXDo not connect! Do not connect! 19 / 44 Installation 4.
Configuration 5 Configuration 5.1 Supported size of process data The gateway component for PROFINET supports an input and output area of 512 bytes each: – The first 320 bytes of each area are intended for the exchange of cyclical process data. – The remaining 192 bytes can be used for acyclic data exchange (records). NOTICE Bear in mind that the maximum length of the process data is always determined by the fieldbus with the shorter data length. 5.
To configure the gateway component, you have to perform the appropriate settings with the configuration software of your PROFINET -Controller. The gateway component is equipped with virtual slots (installation positions). PROFINET controllers use these slots to address selected process data. Each slot contains one module. You can assign process data to these modules that are to be exchanged.
DAP (Device Access Point) Description: Module ID Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules DAP 0x80050000 0 0 Submodule for Record Access Submodule ID Subslot: Number of Input Bytes Number of Output Bytes 0x00000001 0x0001 0 0 Submodule that represents the entire Profinet Device Submodule ID Subslot: Number of Input Bytes Number of Output Bytes 0x0000000a 0x8000 0 0 Submodule that represents Port 1 Submodule ID Subslot: Number of Input Bytes Nu
Configuration Subslot: 0x0001 Number of Input Bytes 16 Number of Output Bytes 0 Input 32 Byte Input 64 Byte Output 16 Byte Description: Module ID Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules Input 32 Byte 0x00000006 1–8 32 Submodule ID Subslot: Number of Input Bytes Number of Output Bytes 0x00000001 0x0001 32 0 Description: Module ID Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules Input 64 Byte 0x0000
Output 32 Byte Output 64 Byte 0x00000001 0x0001 0 16 Description: Module ID Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules Output 32 Byte 0x00000060 1–8 0 Submodule ID Subslot: Number of Input Bytes Number of Output Bytes 0x00000001 0x0001 0 32 Description: Module ID Usable in Slot: Total Number of Input Bytes: Total Number of Output Bytes: Number of Submodules Output 64 Byte 0x00000070 1–8 0 Submodule ID Subslot: Number of Input Bytes Number of Outp
The gateway component supports records. This access type is useful for all events that do not have to be repeated regularly (e.g. sending parameter data in the start-up phase). Another benefit of records is due to the fact that you can write continuously ascending areas at once. Example:. Index 0x1005 writes byte 10 to byte 19 with 10 bytes of data in the output process mapping. You can use all 512 bytes of the input and output area to read or write records.
You can read information on the state of the partner gateway component via API 0, Slot 0, Subslot 1, Index 0x2000: Offset Length Element 0 4 Serial number 4 2 Module type 6 8 2 2 10 2 12 16 18 4 2 2 20 20 1 2 Gateway Component for PROFINET Comment KUNBUS internal module type Hardware Revision Major Software Version Minor Software Version Subversion Revision Source Code Version Fieldbus Input Length Fieldbus Output Length Bus State Feature descriptor Supported features of the gateway 26 / 44 Conf
Identification & Maintenance Functions I&M functions are data functions whose sole purpose is to clearly identify the gateway component in the PROFINET. The gateway component supports I&M functions 0-4. These I&M functions are available in Slot0, Subslot 1. The data from the PROFINET Controller can be read and, if necessary, written via the data index 0xaff0-0xaff4. I&M 0 data I&M 0 contains information about the gateway component.
I&M 4 data is stored permanently in the gateway component It can be read and written from the PROFINET-Controller with Api0, Slot0, Subslot1, Index 0xaff4 via Record Read 5.4.
6.1 FTP-Server The FTP server is necessary to update HTML files of the web server and to transfer firmware updates to the module. You can access the FTP server from user level 2. The same credentials are valid as for the web server. The "Level" is defined in the file "password.xml". You can find out how to do this in the section „Logging on to the web server“. [} 29] Web server files The files for the web server can be found in the subfolder "Web"“. 6.2 Webserver The Gateway has a web server.
User name and password may consist of up to 20 characters. Spaces are allowed. At "Level" you have to enter a positive integer. If this is at least 2, then the user is an "administrator". Example for a "password.xml“: UserOne 93h31m 1 UserTwo 53cr3t 3 Tip! As admin you can change the password directly in the web server.
The following sections explain how to update the firmware of your modular gateway. You will need them: – Windows PC – Gateway – LAN cable – FTP-Software (e. g. Filezilla) Connfigure network To access the FTP server, you must create a network configuration. For this example, we will use these settings: – Network 192.168.1.0/24 – IP address Windows PC 192.168.1.1 – IP address GW-ProfiNET-TPS-1 192.168.1.10 Configure IP address (Windows PC) ◦ Click on „Start“. ◦ Select „System Control“.
Integrated servers ◦ Select „Properties “.
Integrated servers ◦ Select “Internet Protocol Version 4” with a double click. ◦ Set the desired IP address. ◦ Click on „OK“.
◦ Connect the Ethernet interface of the modular gateway to the Ethernet interface on your PC. A LAN cable is required. ◦ Download Proneta to your PC. ◦ Unpack the current version. ◦ Open "Proneta.exe" with a double click. ð Proneta is opened.
Integrated servers ◦ Click on „Settings “. ◦ Click on the "Network Adapter" tab. ◦ Select the desired network interface. ◦ Click on „Home“.
Integrated servers ◦ Click on „ network analysis “. ð The network analysis opens. The network connection between Windows PC and the modular gateway is displayed.. ◦ Select the modular gateway by double-clicking it.
Integrated servers ð The configuration interface opens. ◦ Enter the network configuration here. ◦ Click on „Set “.
Integrated servers ð The IP address is now set. ◦ Open the Windows console (with Windows+R "cmd"). ◦ Enter "ping" and the IP address of the modular gateway. This allows you to verify that the configuration is correct.
ü You have installed a program for data transfer. In this example we use FileZilla. You can also use other software. ◦ Open FileZilla. ◦ Click on „New server“. ◦ Set the following parameters in the "General" tab: -IP address - Select "FTP" protocol -User (Admin) -Password (1701).
Integrated servers ◦ Click on the "Advanced" tab. ◦ Check the box "Bypass proxy". ◦ Click on „Connect“.
Integrated servers ◦ Copy the KFU file to the device. ◦ Restart the device. ð Your firmware has been updated.
Technical Data 7 Technical Data 7.1 Technical Data Dimensions Width Height Depth Weight 22.5 mm 96 mm 110.4 mm 90 g Electrical data Power supply 12 -24 VDC -15%/ +20%; 1,5W Power consumption during opera- 100 mA tion (cyclical data exchange) Source of Supply The device may only be supplied from circuits that comply with Class 2 or Safety Extra Low Voltage (SELV) according to Class 9.
Technical Data Assembly data DIN rail Height Depth 35 x 7.5 mm 96 mm 110.
Technical Data Illustration 8: Front dimensions Gateway Component for PROFINET 44 / 44
