Dear KYMCO Motorcycle Users: Thank you for purchasing this KYMCO Motorcycle and welcome to the family of KYMCO Motorcycle riders.To enjoy safer and more pleasant riding,become throughly familiar with this owner manual before you ride the Motorcycle. You safety depends not only on your own alertness and familiarity with the Motorcycle but also the Motorcycle mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential.
TABLE OF CONTENTS 1.PRECAUTIONS FOR A SAFE RIDING……………………………………………………………………………………1 2.ASSEMBLY PARTS…………………………………………………………………………………..…………..……….3 3.OPERATION INSTRUCTIONS…………………………………………………………………..……………..……….5 IGNITION SWITCH/STEERING&HANDLEBAR LOCK……………………………....………………………………..5 ELECTRIC STARTER BUTTON.HEADLIGHT SWITCH………………………………….………………..………….6 HEADLIGHT DIMMER SWITCH…………………………………………………………………………..……………. 7 HORN BUTTON/TURN SIGNAL SWITCH……..………………………………………………………..……………….7 SEAT LOCK/MET-IN BOX.
TABLE OF CONTENTS 5.ENGINE STARTING METHODS…………………………………………………………………………………….…….19 USE THE ELECTRIC STARTER BUTTON……………………………………………………………………………….. 20 START WITH THE KICK LEVER…………………………………………………………………………………………...21 6.NORMAL RIDING METHOD…………..…………………………………………………………………………………..22 7.PRECAUTIONS FOR RIDING……………….………………………………………………………………………….….24 8.ACCELE ROGRAPH LOCK………………………………………………………………………………………………...27 9.HOW TO STOP RIDING……………………………………………………………………………………………………..28 10.
1.PRECAUTIONS FOR A SAFE RIDING (1)CLOTHES · To relax and wear comfortable clothes are the main points for a safe riding. · To observe traffic laws,keep a cool mind,relax and be careful will provide you a safe riding. ①Wear helmet and fasten it tightly. ②Have the clothes well arranged.Fasten shirt cuffs and keep them from hooking the brake lever. ③Wear low-heeled shoes for a safe riding. ④When riding,use both hands to grasp the handlebar.It is very dangerous to hold the handlebar with one hand.
(2)RIDING METHOD ·The safety of two wheel vehicles is influenced by sitting position.The rider should sit on the central part of the seat cushion.If the rider sits on the rear part of the seat,the load of front wheel will decrease.As a result,the handlebar will swing and cause danger to the rider. ·When making a turn,it will be easier for the rider to steer the motorcycle by leaning the body inward slightly.The motorcycle will lose its balance if the rider fails to keep his body leaning inward.
2.ASSEMBLY PARTS ① Tool Box ② Fuel Tank Cap ③ Taillight/Stoplight ④ L.Rear Turn Signal Light ⑤ Main Stand ⑥ Side Stand ⑦ Engine Serial Number ⑧ Change Gear Shift Pedall ⑨ L.
①Instruments ②Headlight ③R.Front Turn Signal Light ④Rear Brake Lever ⑤Kick Lever ⑥Frame Serial Number ⑦Exhaust Muffler ⑧R.
3.OPERATION INSTRUCTIONS (1) IGNITION SWITCH/STEERING&HANDLEBAR LOCK ① ON :At this position,power is connected to start the engine.The key cannot be taken out. ② OFF :At this position,power is cut off and the engine stops.The key can be taken out. ③ LOCK:At this position,the steering handlebar is locked.The key can be taken out. 《Locking Method》 Turn the steering handlebar left to the full and then push and turn the ignition switch key left to the “ LOCK ” position,the handlebar can be locked.
(2)ELECTRIC STARTER BUTTON ·To start the engine,first turn on the ignition switch and then push the electric starter button.At this time,be sure to fully apply the front or rear brake lever (pedal) in order to connect the power. CAUTION: ·During engine running,do not push the electric starter button to avoid engine demage. ·Turn the headlight switch off and turn signal switch off before using the electric starter button. ·Release the electric starter button immediately after the engine is started.
(4)HEADLIGHT DIMMER SWITCH ① Switch to this position for using high beam. ② When riding in downtown area or there is a car coming from the opposite direction,use low beam to avoid affecting the visibility of coming cars. ③PASSING When passing,if there are cars coming from the opposite direction,press and release the PASSING switch and the headlight will wink to warn the coming cars. CAUTION: This indicator comes on when the long distance light is turned on.
(6)SEAT LOCK ·Unlock the seat and put the helmet in the MET-IN box. 《Unlocking Method》 Stop the engin and turn the ignition switch to the “OFF” position.Insert the ignition switch key into the seat lock and turn it right. ·To lock the seat,push on it until it lock automatically. Make sure the seat is secure before riding. CAUTION: Never put the key inside the seat cushion to lock the seat. (7)HELMET BUCKLE 1.Open the seat with the ignition switch key and lift up the seat. 2.
(8)INSTRUMENTS ① MILEAGE COUNTER:The total riding mileage is ② indicated by kilometer.The figure in black and ① ③ ② white is an unit of 100m. ②TURN SIGNAL INDICATOR:When the turn signal switch is operated,this indicator will wink. ③HIGH BEAM INDICATOR:This indicator comes on when the long distance light is turned on. ⑥ ④FUEL GAUGE:The fuel gauge is to show the volume of gasoline in the fuel tank.If the fuel gauge pointer is at the red arer,the fuel is insufficient.
4.PRE-RIDE INSPECTION (1)ADVANCE INSPECTION · Get into a good habit of inspection before riding.For the sake of safety and to prevent vehicle damage and traffic accidents,the pre-ride inspection is absolutely required. CAUTION: · Be sure to perform inspection and maintenance for your new motorcycle after it is ridden for 300km. (2)ENGINE OIL LEVEL INSPECTION/REFILLING ·Place the motorcycle on its main stand.Take out the oil dipstick and wipe it clean.
(3)BRAKE INSPECTION · Ride the motorcycle at low speed on a dry road and respectively apply the front brake lever and rear brake pedal to check the brake performance. ·The brake lever should have proper free play. · “ Free play ” means the distance from the position of loose brake to the position of fully applied brake. ·Measure the free play at the brake lever pedal end and check if it is within the specified value of (2～3cm rear brake). (4)TIRE INSPECTION 1.
2.CRACKS & DAMAGE · Check the tire-contact area for crack or damage. 3.ABNORMAL WEAR ·Check the tire-contact area for abnormal wear. 4.FOREIGN OBJECTS OF METAL PLECE & GRAVEL ·Check the tires and tire-contact area for imbedded objects of metal plece and gravel. 5.DEPTH OF TIRE GROOVE ·If the tire is worn to the wear limit indication mark,replace it with a new one. NORMAL PRESSURE(1 Rider/2 Riders) Front Wheel 1.75/2.0kg/cm Rear Wheel 1.75/2.
(5)FUEL LEVEL INSPECTION/REFILLING ·Check if the fuel is sufficient. ·If the fuel gauge pointer is at red grid,refill #92 or#95 nonleaded gasoline as soon as possible. 《Refilling Method》 1.Stop the engin and turn the ignition switch to the “OFF” position. 2.Insert the ignition switch key into the seat lock (Refer to P8) and turn it right to unlock the seat. 3.Open the seat. 4.Turn the fuel tank cap counterclockwise with hand to open the cap. 5.Turn the fuel tank cap clockwise to tighten it. 6.
(6)STEERING HANDLEBAR ·Visually inspect the steering handlebar for damage. ·Apply the front brake and move the handlebar upward and downward to check for abnormal noise. ·Move the steering handlebar upward,downward,rightward and leftward to check for any loose parts. ·Check if the handlebar rotates freely. ·If any abnormal condition is found,go to your motorcycle dealer or for inspection. (7)INSTRUMENT LIGHTS INSPECTION ·Check the speedometer pointer for proper operation.
(8)BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT ·Adjust the rear brake pedal free play with the brake adjusting nuts. ·After adjustment,fully apply the rear brake pedal and check if the free play is within the specitied value(2～3cm). ①Increase play ②Decrease play CAUTION: ·After the brake is adjusted,align the groove of adjusting nut with the pin in order to avoid accident and danger during riding. (9)CLUTCH PANEL INSPECTION & ADJUSTMENT ·Check the clutch panel for proper operation.
(10)HORN/LIGHTS INSPECTION ·Turn the ignition switch to the “ON” position and push the horn button to check if it sounds. ·Headlight/Tailight Inspection: Start the engine and turn on the headlight switch to check if the headlight and taillight are good and check the light shells for dirt and damage. ·Stoplight Inspection: Apply the front and rear brake levers respectively to check if the stoplight is good.And also check the stoplight shell for dirt and damage.
(11)CHOKE KNOB ·For cold starting,pull down the choke knob.After the engine warms up,restore the choke knob to its original position. CAUTION: ·Do not use the choke knob for a long time;otherwise the mixture will become too rich and cause engine stop. (12)DRIVE CHAIN INSPECTION/ADJUSTMENT ·The chain should have a slack of 1～2cm in its center between the two sprockets. ·Adjustment:Loosen the rear axle nut and turn the adjusting nut until the index mark is aligned with the punch mark on the adjuster.
(13)FRONT/REAR SHOCK ABSORBER INSPECTION ·Check the condition of the front/rear shock absorbers by pressing down on the handlebar and seat several times. (14)BRAKE PERFORMANCE INSPECTION ·Fully apply the front and rear brake lever pedal and move the motorcycle forward to see if the braking effect is good. (15)REAR MIRROR ANGLE CHECK ·Sit on the motorcycle uprightly and make a viewing test bof the rear mirror angle. (16)LICENSE PLATE CHECK ·Check the license plate for dirt and damage,then tighten it.
5.ENGINE STARTING METHODS (1)TURN THE IGNITION SWITCH“ON” ·Unlock the steering handlebar. ·Turn the ignition switch“ON”position. CAUTION: ·Check the gasoline volume and engine oil level before starting the engine. (2)USE NEUTRAL POSITION ·The engine must be started in the neutral position.When the ignition switch is ON,the neutral position indicator comes on.
(3)USE THE ELECTRIC STARTER BUTTON ·Push the electric starter button without rotating the throttle grip. ·If the engine fails to start after the electric starter button is pressed for 3～4 seconds,rotate the throttle grip for 1/8～1/4 turn to facilitate starting.
(4)START WITH THE KICK LEVER 1.Place the motorcycle on its main stand on levelground. 2.Depress the kick lever with force. ·When the engine is cold and does not start after the kick lever is depressed for 3～4 times,rotate the throttle grip for 1/8～1/4 turn to facilitate starting. ·Warm up the engine for a little while (about 2～3 minutes)after cold start. ·After the engine is started,do not accelerate suddenly and keep riding at low speed to prolong the engine service life.
6.NORMAL RIDING METHOD (1)STARTING THE ENGINE ·Start the engine by referring to the starting methods specified in Section 5. CAUTION: ·Keep your finger away from the button immediately after the engine is started to avoid engine damage. ·The rear brake pedal should be kept at the braking position before riding. (2)REBOUND THE MAIN STAND ·Keep the rear brake pedal at braking position and push the motorcycle forward,then the main stand will rebound automatically.
(3)CORRECT SITTING POSITION ·Ride astride on the motorcycle from the left side and sit upright.Touch the ground with left foot to avoid slipping. CAUTION: ·The rider must wear helmet,gloves and goggles. ·Do not wear any clothes which will affect riding safety. (4)SHIFTING ·Depress the change gear shift pedal into the 1st speed.Slowly rotate the throttle grip at the same time.Then the motorcycle will move smoothly. CAUTION: ·When changing speed,the throttle grip must be turned to the closed position.
7.PRECAUTIONS FOR RIDING (1)CORRECT RIDING ·Before moving,turn on the turn signal light and make sure whether the rear side is safe. ·Do not rush into the car lanes and always keep the motorcycle to the right side to avoid danger. CAUTION: ·Moderate riding will prolong the engine service life.The clutch linings are worn more quickly when often ridden at low speed. (2)SPEED CONTROL ·The speed is controlled by the throttle grip. The speed will become faster.Don`t be hasty to accelerate.
(3)PROPER RIDING WILL PROLONG THE ENGINE LIFE 60km ·For a new motorcycle,keep the speed below 60km perhour within the first 1000km of riding. ·Avoid sudden acceleration and long-time riding at high speed. ·In hot weather,the engine overheats easily at long-time idling.Stop the engine in this case. CAUTION: ·Moderate riding will prolong the engine life.
(5)DO NOT MAKE SUDDEN STOP OR SHARP TURN ·Sudden stop and sharp turn are the main causes for slipping and could be very dangerous. ·In rainy days the road is slippery.Sudden stop will cause the motorcycle to slip.Be careful to avoid danger. (6)BE MORE CAREFUL WHILE RIDING IN RAINY DAYS ·A longer braking distance is required in rainy days than in sunny days.Be sure to slow down and brake the motorcycle slowly as soon as possible.
Accele rograph lock ·Lock the method The insert switch key ·Unlocking method Insert the key to lock the hole Hazard Switch Press this switch,four turn toface the light the to is bright at the some time.
9.HOW TO STOP RIDING (1)WHILE GO NEAR THE PARKING PLACE ·Turn on the turn signal light in advance.Watch out vehicles coming behind or adide and stop the motorcycle to the right side slowly. ·Restore the throttle grip to closed position and apply the front and rear brakes as soon as possible. ·At this moment,the stoplight will come on to warm the vehicles coming behind. (2)WHILE THE MOTORCYCLE IS COMPLETELY STOPPED ·Return the turn signal switch to its original position.
(3)PARKING · Place the motorcycle on its main stand on level ground and do not hinder the traffic. ·Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand.Then,step down the main stand evenly with right foot and pull the motorcycle backward by force with right hand. CAUTION: · The motorcycle may easily fall down if it is parked on an uneven ground.
10.EASY MAINTENANCE (1)AIR CLEANER INSPECTION AND AIR CLEANER CLEANING & REPLACEMENT · Take out the air cleaner and visually check if it is dirty or clogged. 1.Remove the screws attaching the air cleaner cover and remove the air cleaner cover. 2.Remove the air cleaner element. 3.The installation sequence is the reverse of removal. · Soak the element in clean engine oil and squeeze out the excess oil and then install the element and air cleaner. ·Replace the air cleaner element at very 2000km.
(2)FUEL SYSTEM ·Fuel Leakage Inspection Check the fuel line between the fuel tank andcarburetor for fuel leakage. ①Fuel tank ②Fuel tube connector ③Carburetor CAUTION: ·Check and replce any broken or damaged tube connector to avoid breakdown due to running out of gasoline. (3)APPEARANCE CLEANING · Often wipe clean the motorcycle appearance to prevent accumulated dust affecting the function of components.
(4)BATTERY ·The battery fluid level should be kept within the upper and lower level lines.When the fluid level nears the lower level line,refill with distilled water to the upper level line. ·When cleaning the terminal terminals,remove the screws attaching the battery cover on the seat and then open the battery cover. ·When battery terminals are corroded,take out the battery for cleaning. After cleaning,apply a thin coat of grease or Vaseline to battery terminals and then install the battery.
(5)FUSE CHANGE ·Turn off the main switch and check if the fuse is burnedout. · When the fuse is burned out,replace with a specified fuse. ·Check for the cause of breakdown before replacing. Ignition Switch Fuse Specification:10A CAUTION: ·Be careful not to excessively expand the fuse clip duringremoval. ·After a new fuse is installed, check the fuse clip for looseness which is the main cause of trouble. ·Never use fuse of unspecified capacity,it may cause wire overheating and burning out.
. (6)ENGINE OIL CHANGE 1. Place the motorcycle on its main stand on level ground. 2.Remove the oil dipstick. 3.Remove the drain bolt to drain the oil. 4.Refill fresh engine oil for 0.9 liter.Firmly tighten the oil dipstick. 5.Warm up the engine and check the oil level again after the engine is stopped for 20～30 seconds. ·Specified Oil:SAE20W50 ·API service classification:SF ·Capacity/Exchanging Capacity:1.0L/0.9L CAUTION: ·When changing the engine oil,also clean the oil strainer and reinstall it.
(7)SPARK PLUG INSPECTION · Check the spark plug side electrodes for wear. · Fouling deposits on spark plug electrodes and big gap may result in weak spark. · Spark Plug Removal: 1.Remove the spark plug with a spark plug remover. 2.The installation sequence is the reverse of removal. · Spark Plug Cleaning: 1.Itis better to remove spark plug deposits with a spark plug cleaner. 2.If a spark plug cleaner is not available,clean with a wire brush. · The side electrode gap is 0.6～0.7mm.
(8)BRAKE FLUID LEVEL INSPECTION/REFILLING · Remove the two screws from the brake fluid tank and take off the cover. · Add recommended brake fluid DOT-4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws. · Recommended Brake Fluid:DOT-4 CAUTION: · Do not mix brake fluid of different brands.It may cause brake failure and is very dangerous.When refilling brake fluid, use towels to cover and protect the painted and coated surfaces.
11.IMPORTANT NOTICES (1)WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING ·Is the gasoline enough? ·If the fuel gauge pointer is at the red line,refill #92 or #95 nonleaded gasoline. ·Is the way to start the engine correct? ·Is there any other faulty parts? (2)IN CASE OF BREAKDOWN ·For any trouble occurred during riding,go to a KYMCO distributor or service station for inspection.
(3)POLLUTION-FREE PERIODIC MAINTENANCE SCHEDULE In order to have a safe riding,maintain good performance,prelong the motorcycle service life and reduce pollution,make sure to perform the periodic inspection and maintenance. I:Inspect and clean,Lubricate,refill,repair or replace if necessary.
(4)SPECIFICATIONS ACTIVE 110 Engine Type OHC air cooled 4-cycle Overall Length Displacement 107 cc Overall Width 790mm Bore×Stroke φ52.4×49.5 mm Overall Height 1180mm Compression Ratio 9.27 Dry Weight 100kg Max.Output 5.00/7000 kw/(r/min) Wheel Base 1265mm Max.Torque 7.55/4500 N·m/rpm /min Spark Plug CHAMPION-P-PZ9HC Tire Size FR:2.5-17 Fuel Type Nonleaded gasoline 90# Transmission Type Left Foot Operated Gear Shift Pedal Engine Oil Capacity 1.
