H E A L T H C A R E KYMCO Healthcare UK Limited Heol Mostyn Village Farm Industrial Estate Pyle Bridgend CF33 6BJ TEL:01656 670095 FAX:01656 858353 www.kymcohealthcare.co.
Dear KYMCO ForU Midi XLS Users: Thank you for purchasing your Midi XLS and welcome to the family of Midi XLS riders. To enjoy safe and pleasant riding, become thoroughly familiar with this owner’s manual before you ride your scooter Your safety depends not only on your own alertness and familiarity with the scooter but also the Midi mechanical condition. A pre-ride inspection before every outing and regular maintenance are essential. The quality of each Midi XLS is guaranteed. Note:1.
Midi XLS ForU Model: NOTE: Your scooter may differ slightly in appearance from the images in this manual.
INDEX Safety Information Versions 1-9 10 Components Brief Instructions Adjusting the seat height 11-12 13-15 16-17 Adjusting the seat position Driving Information Driving the Scooter Pusing the Scooter 18-20 21-26 27-34 35 Charging the batteries Maintenance and Inspection Specifications Wiring diagram 38-41 42 43-44 45
Safety information Symbols use 1
WARNING Equipment in a power interruption will cause a malfunction which can be dangerous. 1. Turn off the charger switch 2. Wait for the power to return, turn the charger switch. WARNING Improper installation or use of these accessories, or scooter modification, will void the scooter warranty. This can negatively affect performance, and can even be illegal.
Safety information Symbols used This instruction manual contains the following symbols which are used to highlight special hazards in dealing with the product or information for simplifying the handling. ! CAUTION This symbol identifies safety information which notifies you of hazards when dealing with the product. NOTE: You will also find information about dealing with the product under this symbol.
Safety information General Information Read the entire owner’s manual thoroughly before using the Scooter! Ensure that: •The owner’s manual is read by all people who drive, care for and service the scooter. •All persons who drive, care for, service the scooter have access to the owner’s manual at any time. Risk of accidents: 1.Do NOT use the scooter if your driving capability is impaired through consumption of medicine or alcohol. 2.Only use the scooter for its correct intended use. 3.
Safety information Tipping hazard: 1. Do not adjust the seat if the scooter is standing on an incline. 2. Do not lean out over the armrest to the sides or over the backrest to the rear. Safety when driving: Risk of accidents! 1.Check correct functioning of the brakes and lighting unit (indicators, headlights) before every journey. 2.Always use lights when visibility is restricted, either by day or by night. 3.Check the tyre air pressure regularly. 4.Always use the seat belts, if fitted when driving. 5.
Safety information Tipping hazard: 1. Do not carry out any seat adjustments while driving. 2. Only drive over obstacles and up kerbstones at the lowest point and at right angles. 3. Avoid sudden changes of direction and speed. 4. Avoid steep gradients where there is a danger of skidding (ice, snow, wet surfaces etc.). 5. Avoid loose surfaces whose characteristics you are not able to assess (woodlands, turf, beaches, gravel etc.) 6. Always drive straight up and down gradients - do not drive in zigzags. 7.
Safety information Safety during transport, assembly and maintenance: If the scooter is transported in the vehicle when fully assembled: - no persons may be sitting on the scooter during loading! - no persons may be sitting on the scooter during transport! Clamping and crushing hazard: Increased hazards due to clamping or crushing result due to the high component weight such as batteries during preparation for transport and maintenance work. 1. Always carry out any work to be done with great care. 2.
Safety information Injury hazard due to improper assembly: 1. Ensure that all components in the Scooter have been correctly assembled. 2. After assembly, check that all locking devices are holding correctly. Accident hazard due to incorrect bolted connections: 1. If bolted connections have self-locking nuts, ensure that these are replaced when reassembling. 2. Do not replace self-locking nuts with normal nuts. 3.
Safety information Safety when handling batteries Fire hazard: 1. Do not cover the battery charger and ventilation slot while charging batteries. 2. Only use the battery charger in well-ventilated rooms. Risk of accidents: 1. Only use the original battery charger (included in delivery). 2. Let your dealer replace your battery. 3. Only use batteries as detailed in the chapter entitled"Specifications". 4. Observe warning information given by the battery manufacturer. 5. Batteries are extremely heavy.
Safety information Safety - information about electronics: Accident hazard due to failures: Radio, television, radio transmission devices and mobile phones produce electromagnetic fields. These can negatively influence the scooter electronics functions. 1. Do not drive close to strong radio or television transmitters (transmitter masts). 2. Switch the scooter off if you are using your mobile phone.
Versions Extent of delivery After receiving your scooter, please check the following: 1. That the delivery is complete in accordance with the list below 2. The delivery condition using the inspection plan If any faults are apparent or components are missing, please contact your supplier. The following items are included in delivery in addition to the scooter 1. Shopping basket 2. Two vehicle keys for switching the scooter. 3. Battery Charger 4.
Components Dashboard with controls mirrors Seat unit with head and armrests Handle Shopping basket Drive unit covers Indicators and rear position light Indicators and position light Anti tipper Steering wheel NOTE: Your scooter may differ slightly in appearance from the images in this manual.
Components The dashboard - displays and controls NOTE: Your scooter may differ slightly in appearance from the images in this manual.
Brief instructions The following brief instructions should enable people to quickly get used to operating the scooter after a long period of non-use and to refresh existing knowledge of operation. It is imperative that you follow the instructions given in the main manual! Driving the Scooter NOTE: Before starting driving, adjust the seat height, the backrest and the armrests to a comfortable position. Your specialist dealer would be very glad to help. 1. Turn the seat to the outside. 2.
Brief instructions 4. Switch on the Scooter 3. Fasten the seat belt. 5.
Brief instructions 7.Set the maximum speed 6. Adjusting the drive level lowest possible driving speed H = 12.8 kph (8 mph) maximum driving speed L = 6.4 kph (4 mph) maximum driving speed highest possible driving speed 8. Driving Operate the drive lever slowly until the required speed has been reached The drive lever position controls the speed variably right up to maximum driving speed.
Adjusting the seat height Setting up the ForU scooter: The following passage describes how to set up your scooter in order to ensure that you have a comfortable and safe drive. Adjusting the seat height NOTE: The seat must be removed from the scooter in order to adjust the seat height. You should try to get help from a second person if possible or contact your dealer. Removing the seat: Tilt the backrest forwards. First pull out the locking device (1) and then fold the backrest forward (2).
Adjusting the seat height Inserting the seat: 1. Pull the seat lock (3) and guide the seat into the seat support (4) from above. 2. Let go the seat lock and engage the rotational adjustment by turning the seat a little one way then the other. NOTE: If after inserting the seat it is not possible to turn the seat or to pull the seatlock, the seat is not properly locked. Tilt the backrest backwards: 1. Pull the locking lever (1) and move the backrest backwards to the required position (2). 2.
Adjusting the seat position Adjusting the distance between seat and tiller: 1. Pull the locking lever (1) upwards and move the seat forwards or backwards to the required distance. 2. Let go of locking lever and engage the locking mechanism by pushing the seat slightly forwards and backwards. Moving the seat NOTE: Accident hazard due to non-engaged seat: (1) Ensure that the seat is properly engaged after adjustment by pushing the seat slightly forwards and then backwards.
! Adjusting the seat position Adjusting the backrest angle The backrest angle can be adjusted in three locking stages. 1. Pull the locking lever (6) and move the backrest forwards or backwards to the required position (7). 2. Let go of the locking lever and engage the locking mechanism by pushing the backrest slightly forwards and backwards.
Adjusting the seat position Locking Mechanism Adjusting the tiller angle: Always adjust the tiller so that you can reach all displays and controls easily at any time. The tiller can be variably adjusted. (1) (1) 1. Push or pull the locking lever (1) 2. Push the tiller forwards or backwards into the required position(2) 3. Release the locking lever/knob. Push the locking lever –lock 4. Ensure that the tiller is engaged correctly by moving it backwards and forwards.
Driving information Information about safe Scooter driving NOTE: Always carry out the safety information described in page 1 “Safety information“: Driving the Scooter is very simple and after a few practice sessions you will find it very easy. The following information should help you to drive safely through traffic: 1.Always match your speed to the driving situation in which you find yourself. 2.
Driving information Driving up inclines and down slopes The Scooter can climb up inclines of up to 10° without danger. NOTE: The maximum safe incline has been determined in accordance with the EN standards . The scooter is able, under the maximum specified load, to start, brake and turn. It is possible to negotiate some steeper inclines however we do not advise you to do so.
Driving information Avoid driving across an incline (always try to drive in the direction of the incline / decline). Tipping hazard There is an increased danger of tipping when climbing or descending gradients if: the Scooter is loaded at the back and additionally the backrest (captain’s seat) is leant towards the back and the seat has been adjusted to its rear position. You can achieve increased tipping safety if: you adjust the seat in a more forward position.
Driving information Overcoming obstacles: The Scooter can climb over obstacles such as kerbstones up to height of 8 cm without any problem.
Driving information DO NOT drive backwards over an obstacle DO NOT drive backwards down a kerb DO NOT drive down stairs or steps 26
Driving information Approach at a right angle(1) Driving Information – Overcoming kerbs NOTE: Risk of accidents: Neogating kerbs needs some practice. Please observe the maximum obstacle heights of 8 cm. Stop in front of the kerb(2) Please start practicing kerb climbing with small kerbs. 1.Approach the kerb at a right angle. 2.Stop approximately 0.5 Meter /19 inches in front of the kerb. Adjust the speed-controller(3) 3.Adjust the speed controller to maximum speed. 4.
Driving the scooter Seat belt adjusting for length and fitting on Adjusting for length: Turn the seatbelt closer (1) at right angles to the seat belt. Adjust the length by pulling the appropriate belt side. (a) = shortening the belt length (b) = lengthening the belt length Tension the loose seatbelt end by pulling the belt holder (2). Adjusting for length 28 Closing the seatbelt: Press the closer (1) into the lock until it audibly engages.
Driving the scooter Turning the seat The seat can be turned to both sides of the angle, and firmly engaged in 8 positions (each position turns 45°). Turning the seat: Pull the turning lock (1), turn the seat in the required direction or position (2) and engage. NOTE:Accident hazard due to incorrect seat position: Always turn the seat to face forwards and engage it before driving. If the seat has been turned, the possibility of tipping is increased.
Operation indicator Driving the scooter Operation indicator and fault display Operation indicator on : the Scooter is switched on and ready for driving. Operation indicator blinking : please contact your supplier. Adjusting the speed NOTE: Use the adjustment facilities to adjust the speed to suit local conditions. Select a lower speed if you are driving through narrow gaps, on inclines or through crowds.
Driving the scooter Adjusting the speed Your maximum driving speed can be variably adjusted using the speed controller. Maximum driving speed = drive lever pressed as far as stop Controller symbols: = lowest possible maximum driving speed for the required drive level = highest possible maximum driving speed for the required drive level Adjust the required maximum driving speed by turning the speed controller.
Driving the scooter Driving : Hold the tiller firmly in both hands. Press the drive lever (1) in the direction of travel until the required speed has been reached. = driving forwards = driving in reverse Brakes: Using the motor brake Let go of the drive lever (1). The drive lever stops in the central position - the Scooter uses the motor to brake.
Driving the scooter Using the handbrake: To use the handbrake, pull the brake lever (2) slowly towards the handlebar. NOTE: Tipping hazard Pulling the brake lever too violently can cause the Scooter to tip over. Pull the brake lever slowly in order to brake the Scooter. (2) Indicating (3) Indicate switch (3): indicate right = indicate switch to the right indicate left = indicate switch to the left When turning is completed, press the switch (3) to switch the indicators off.
Driving the scooter Switching on the headlights Pressure switch (4): switch on = press switch once switch off = press switch again The switch indicator lamps shows whether the headlight is switched on or not. NOTE: If you drive with the headlights on, the Scooter driving range will be reduced. Using the horn Press the horn button (5). It will sound for as long as you hold the button down.
Driving the scooter OFF Switching off / parking the Scooter Turn the key to the left to switch the Scooter off. Always turn the Scooter off using the keyswitch if you: -want to get on or off. - intend to stop for long periods. Always remove the key from the keyswitch if you: -want to park the Scooter and get off. Hazard lamps Pressure switch : switch on = press switch once switch off = press switch again The switch indicator lamps shows whether the hazard lamps are switched on or not.
Pushing the scooter NOTES: 1.Always switch the Scooter off to push it. 2.If a pre-set speed is exceeded while you are pushing the Scooter, the drive motor will switch on automatically and brake the scooter In order to be able to push the Scooter, you must disengage the drive motor. The disengaging lever (1) is located on the right-hand side of the Scooter. No one is permitted to sit on the Scooter when it is being pushed. = Pushing (a): Switch off the Scooter.
Attaching the shopping basket: Push the shopping basket (1) from above into the basket holder receptacles (2) on the tiller. NOTE: Use the shopping basket only for small loading.
Charging the batteries Please also see the information given in the chapter entitled “Things to know“. Charging times: Between 8 and 9 hours depending on Charging information: current battery charge state. The surrounding temperature should be between 10° and 30° Celsius. The charging time will increase at lower temperatures. NOTE: The battery charger is designed to be able to charge completely discharged Only use the original battery charger (included in delivery).
Preparing the battery charger Plug the mains cable plug (1) into the jack socket (2) on the battery charger. Charging the batteries Switching off Switch the Scooter off. Engage the engaging lever for push mode into the “drive“ position. It is imperative that you observe the sequence for connecting and disconnecting the battery charger. The jack socket (3) for connecting the battery charger is located on the front of the tiller. (3) (1) (1.
Charging the batteries (2.) Connect the battery charger mains plug (5) to a mains socket and switch on. Switch the battery charger on at the toggle switch (6). LED information at battery charger during charging: LED -> Colour -> Meaning (a) -> Red -> battery charger switched on (b) -> Yellow -> charging in progress -> Green -> charging complete, battery completely charged WARNING The use of the coupler and detachable powercord plug isolates from the main power.
Charging the batteries Switch the battery charger off at the toggle switch (6). (1.) Switch off and Remove the battery charger plug from the mains socket. (2.) Pull the battery charger jackplug out of the Scooter jack socket. WARNING To avoid the risk of electric shock, this equipment must only be connected to a supply mains with protective earth.
Maintenance and Inspection Maintenance and Inspection If you find any faults on your scooter during maintenance which are not covered by the repair information, please contact your dealer. Always remove faulty scooters from operation and secure them against unauthorised use (remove key). Daily maintenance before start of journey Check the brakes by driving slowly and then braking. Check that the lights and indicators are functioning correctly.
Specifications General data Midi XLS Version ............................................................ 4-wheel version Turning radius .................................................. 1560 mm Speed .............................................................. 12.8 kph (8 mph) Maximum Range*...................................................................approx. 40km( 25Miles) Maximum climable incline ....................................10° Maximum climable obstacle.................................
Storage temperature ....................................... - 40°C ~ + 65°C Ambient Temperature ................................................... - 25°C ~ + 50°C LED: Position light ....................................................24 Volt / 0.41 Watt Rear position light ...........................................24 Volt / 0.41Watt Rear brake light .................................................24 Volt / 0.41Watt (auxiliary brake version) Front indicator ...............................................
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Revision Information Midi XLS ForU-EQ35BC(UK version only) Item Shopping basket Battery charge display LED Symbols Page 12,37 13 Before Revised With shopping basket Without shopping basket Turntable LED 44 Bulbs LED 1 NO Symbols use Revised date:June.
By KWANG YANG Motor Co., Ltd. Sixth Edition, June.2012 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd. is strictly prohibited. T300-EQ35BC -A1 •NO.35 Wan Hsing Street,San Min District Kaohsiung city, Taiwan, Republic Of China •NO.61,Chung-Shan Sth Rd ,Lu-Chu Village ,Kaohsiung County,Taiwan, Republic Of China (1) Date printed:2012.