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18. STARTING SYSTEM

18-0

Bet & Win 2 50

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STARTING SYSTEM

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STARTING SYSTEM LAYOUT -------------------------------------- 18-1

SERVICE INFORMATION -------------------------------------------- 18-2

TROUBLESHOOTING ------------------------------------------------- 18-2

STARTER MOTOR ----------------------------------------------------- 18-3

STARTER CLUTCH INSPECTION----------------------------------- 18-5

STARTER RELAY INSPECTION ------------------------------------ 18-6

Summary of content (7 pages)

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8.
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18.
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18. STARTING SYSTEM Bet & Win 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • The removal of starter motor can be accomplished with the engine installed. • For the starter clutch removal, refer to page 10-3. • After the starter clutch is installed, be sure to add the engine oil and coolant and then bleed air from the cooling system. SPECIFICATIONS Item Starter motor brush length TORQUE VALUES Starter motor mounting bolt Starter motor case screw Starter clutch bolt 6.7_ 2.9_ 9.
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18. STARTING SYSTEM Bet & Win 250 STARTER MOTOR REMOVAL ＊ • Before removing the starter motor, turn the ignition switch OFF and remove the battery ground. Then, turn on the ignition switch and push the starter button to see if the starter motor operates properly. Remove the seat, met-in box and frame center cover. (!2-3) Remove the waterproof rubber jacket and disconnect the starter motor cable. Remove the two starter motor mounting bolts and the motor.
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18. STARTING SYSTEM Bet & Win 250 STARTER MOTOR CASE CONTINUITY CHECK Check to confirm that there is no continuity between the starter motor wire terminal and the motor front cover. Also check for the continuity between the wire terminal and each brush. Replace if necessary. Wire Terminal Measure the length of the brushes. Service Limit: 8.5mm replace if below Check for continuity between the brushes. If there is continuity, replace with new ones.
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18. STARTING SYSTEM Bet & Win 250 ASSEMBLY Apply grease to the dust seal in the front cover. Install the brushes onto the brush holders. Apply a thin coat of grease to the two ends of the armature shaft. Insert the commutator into the front cover. Motor Case Mark Install a new O-ring to the front cover. Install the starter motor case, aligning the tab on the motor case with the groove on the front cover. Tighten the starter motor case screws.
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18. STARTING SYSTEM Bet & Win 250 STARTER RELAY INSPECTION Disconnect the starter relay wire connector. Check for continuity between the yellow/red wire terminal and ground. There should be continuity when the starter button is depressed. If there is no continuity, check the starter button for continuity and inspect the wire.