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10. A.C. GENERATOR/STARTER CLUTCH

10-0

Bet & Win 2 50

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A.C. GENERATOR/STARTER CLUTCH

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SCHEMATIC DRAWING ---------------------------------------------- 10-1

SERVICE INFORMATION -------------------------------------------- 10-2

TROUBLESHOOTING ------------------------------------------------- 10-2

RIGHT CRANKCASE COVER REMOVAL-------------------------- 10-3

STATOR REMOVAL --------------------------------------------------- 10-3

FLYWHEEL REMOVAL----------------------------------------------- 10-3

STARTER CLUTCH ---------------------------------------------------- 10-4

FLYWHEEL INSTALLATION---------------------------------------- 10-5

STATOR INSTALLATION -------------------------------------------- 10-6

RIGHT CRANKCASE COVER INSTALLATION------------------- 10-6

Summary of content (7 pages)

PAGE 1
0. A.C. GENERATOR/STARTER CLUTCH Bet & Win 250 10 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ A.C.
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10. A.C.
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10. A.C. GENERATOR/STARTER CLUTCH Bet & Win 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • All servicing operations and inspections in this section can be made with the engine installed. • Drain the coolant before removing the right crankcase cover. • Be careful not to drain the coolant when the engine temperature is high. (Perform this operation when the engine is cold.) • Drain the coolant into a clean container. • Drain the engine oil into a clean container before removing the right crankcase cover.
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10. A.C. GENERATOR/STARTER CLUTCH RIGHT CRANKCASE COVER REMOVAL Bet & Win 250 Bolts Water Inlet Hose Disconnect the water hoses from the right crankcase cover. Remove the nine bolts attaching the right crankcase cover and the cover. Water Outlet Hose STATOR REMOVAL A.C. Generator Stator Screws Remove the two pulser coil attaching screws and the pulser coil. Remove the three A.C. generator stator bolts and the stator.
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10. A.C. GENERATOR/STARTER CLUTCH Shaft Bet & Win 250 Starter Idle Gear STARTER CLUTCH REMOVAL Remove the starter driven gear. Starter Driven Gear Remove the starter idle gear and shaft. Starter Idle Gear INSPECTION Inspect the starter driven gear for wear or damage. Measure the starter driven gear I.D. and O.D. Service Limits: I.D. : 22.15mm replace if over O.D. : 41.50mm replace if below Starter Driven Gear Starter Idle Gear Inspect the starter idle gear and shaft for wear or damage.
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10. A.C. GENERATOR/STARTER CLUTCH Bet & Win 250 Remove the starter one-way clutch rollers, plungers and springs. INSTALLATION Install the starter driven gear onto the crankshaft. Install the starter idle gear and shaft. Shaft Starter Idle Gear Starter Driven Gear FLYWHEEL INSTALLATION Key Flywheel Install the flywheel onto the crankshaft by aligning the key on the crankshaft with the groove in the flywheel.
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10. A.C. GENERATOR/STARTER CLUTCH STATOR INSTALLATION Bet & Win 250 A.C. Generator Stator Screws Install the A.C. generator stator on the right crankcase cover and secure it with the three bolts. Install the pulser coil on the right crankcase cover and secure it with the two screws. Install the wire grommet in the groove in the right crankcase cover securely. ＊ Be sure to route the stator wire under the pulser coil.