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5. ENGINE REMOVAL/INSTALLATION

5-0

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ENGINE REMOVAL/INSTALLATION

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SERVICE INFORMATION........................................................ 5-1

ENGINE REMOVAL................................................................. 5-2

ENGINE INSTALLATION........................................................ 5-4

Summary of content (5 pages)

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5.
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5. ENGINE REMOVAL/INSTALLATION SERVICE INFORMATION GENERAL INSTRUCTIONS • Parts requiring engine removal for servicing: Crankcase Crankshaft TORQUE VALUES Engine mounting bolt Engine hanger bracket bolt Rear shock absorber lower mount bolt Rear shock absorber upper mount bolt 4.5_ 4.5_ 2.4_ 3.5_ 5.5kg-m 5.5kg-m 3.0kg-m 4.5kg-m 3.5_ 4.5_ 5-1 5.5kg-m 4.
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5. ENGINE REMOVAL/INSTALLATION Air Cleaner Case Band ENGINE REMOVAL Remove the frame body cover. (2-5) Remove the two bolts attaching the air cleaner case. Loosen the band between the air cleaner and carburetor to remove the air cleaner case. Remove the carburetor cap. Carburetor Cap Bolt Oil Inlet Line Disconnect the oil pump control cable from the pump body. Disconnect the oil inlet line from the oil pump.
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5. ENGINE REMOVAL/INSTALLATION Remove the rear brake adjusting nut and disconnect the brake cable from the crankcase. Remove the rear brake cable clamp and rear brake cable. Remove the cooling air tube band on the left crankcase cover and disconnect the cooling air tube. Remove the rear shock absorber lower mount bolt. Rear Shock Absorber Lower Mount Bolt Clamp Rear Brake Cable Remove the right and left engine mounting nuts. Take out the right and left engine mounting bolts.
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. ENGINE REMOVAL/INSTALLATION Engine Hanger ENGINE HANGER BRACKET INSPECTION Inspect the stopper rubbers and bushings for damage and replace with new ones if necessary. Bushings Stopper Rubbers ENGINE INSTALLATION Install the engine in the reverse order of removal. ＊ Cables and wires should be routed properly. Torque Values: Engine mounting bolt : 4.5_ 5.5kg-m Rear shock absorber lower mount bolt: : 2.4_ 3.0kg-m Perform the following inspections and adjustments after installation.