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14. REAR WHEEL/REAR BRAKE/REAR

SHOCK ABSORBER

14-0

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REAR WHEEL/REAR BRAKE/REAR

SHOCK ABSORBER

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SERVICE INFORMATION........................................................ 14-2

TROUBLESHOOTING.............................................................. 14-2

REAR WHEEL ......................................................................... 14-3

REAR BRAKE .......................................................................... 14-4

REAR SHOCK ABSORBER....................................................... 14-7

Summary of content (10 pages)

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4.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER 2.7kg-m 1.2kg-m 4.0kg-m 2.5kg-m 0.6kg-m 11.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER SERVICE INFORMATION SPECIFICATIONS Item Rear wheel rim runout Rear brake drum I.D. Rear brake lining thickness Rear shock absorber spring free length TORQUE VALUES Rear axle nut Rear shock absorber upper mount bolt Rear shock absorber lower mount bolt Rear shock absorber lower joint nut Standard (mm) 110 4.0 235.7 11.0_ 3.5_ 2.4_ 3.5_ Service Limit (mm) 2.0 111 2.0 218.7 13.0kg-m 4.5kg-m 3.0kg-m 4.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER REAR WHEEL Rear Axle Nut REMOVAL Remove the two exhaust muffler joint lock nuts. Remove the two exhaust muffler lock bolts. Remove the exhaust muffler. Remove the rear axle nut to remove the rear wheel. INSPECTION Measure the rear wheel rim runout. Service Limits: Radial : 2.0mm replace if over Axial : 2.0mm replace if over Rear Axle Nut INSTALLATION Install the rear wheel and apply SAE30# engine oil to the axle threads. Then, tighten the rear axle nut.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER REAR BRAKE Remove the rear wheel. (14-3) Inspect the rear brake drum. Measure the rear brake drum I.D. Service Limit: 95.5mm replace if over BRAKE LINING INSPECTION Measure the brake lining thickness. Service Limit: 2.0mm replace if below ＊ Keep oil or grease off the brake linings. Brake Arm Brake Shoes REAR BRAKE DISASSEMBLY Remove the rear brake adjusting nut and disconnect the rear brake cable. Remove the rear brake shoes.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER Remove the brake arm bolt to remove the brake arm, wear indicator plate and felt seal. Remove the brake cam. Brake Arm Bolt Wear Indicator Plate Brake Arm REAR BRAKE ASSEMBLY Apply grease to the anchor pin and brake shoe moving parts. Apply grease to the brake cam and install it. Apply engine oil to the felt seal and install it to the brake cam. Install the wear indicator plate.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER Install the brake arm pin. Connect the brake cable and install the adjusting nut. Install the rear wheel. Adjust the rear brake lever free play.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER REAR SHOCK ABSORBER Upper Mount Bolt REMOVAL Remove the rear carrier. (2-3) Remove the met-in box. (2-3) Remove the air cleaner case. (5-2) Remove the rear shock absorber upper and lower mount bolts to remove the rear shock absorber. Lower Mount Bolt Rear Shock Absorber Rear Shock Absorber Compressor DISASSEMBLY Install the rear shock absorber compressor as the figure shown.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER Spring INSPECTION Inspect the damper rod for bending or damage. Inspect the damper for oil leaks. Inspect the damper rubber for deterioration or damage. Damper Damper Rod Rubber Measure the rear shock absorber spring free length. Service Limit: 232mm replace if below ASSEMBLY Assemble the rear shock absorber in the reverse order of disassembly. ＊ • Install the shock absorber spring with loosely wound coils facing down.
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14. REAR WHEEL/REAR BRAKE/REAR SHOCK ABSORBER INSTALLATION Install the rear shock absorber. Install the rear shock absorber upper mount bolt and then install the lower mount bolt. Torque: Upper Mount Bolt: 3.5_ 4.5kg-m Lower Mount Bolt: 2.4_ 3.0kg-m Install the frame body cover.