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2. FRAME COVERS/EXHAUST MUFFLER

2-0

MX’er SYSTEM

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FRAME COVERS/EXHAUST MUFFLER

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SERVICE INFORMATION -------------------------------------------- 2- 2

TROUBLESHOOTING ------------------------------------------------- 2- 2

FRAME COVERS ------------------------------------------------------- 2- 3

HEADLIGHT REMOVAL---------------------------------------------- 2- 5

EXHAUST MUFFLER REMOVAL ----------------------------------- 2- 5

Summary of content (6 pages)

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2.
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. FRAME COVERS/EXHAUST MUFFLER 2-1 MX’er SYSTEM
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2. FRAME COVERS/EXHAUST MUFFLER MX’er SYSTEM SERVICE INFORMATION GENERAL INSTRUCTIONS • When removing frame covers, use special care not to pull them by force because the cover joint claws may be damaged. • Make sure to route cables and harnesses according to the Cable & Harness Routing. TORQUE VALUES Exhaust muffler lock bolt Exhaust muffler joint lock nut 3.2_ 0.8_ 3.8kgf-m 1.
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2. FRAME COVERS/EXHAUST MUFFLER MX’er SYSTEM Seat FRAME COVERS SEAT REMOVAL Pull the lever backward, then pull up the seat at the rear. Remove the seat. LEFT REAR FENDER REMOVAL Remove seven screws and two bolts attaching the left rear fender. Bolt Screws ＊ During removal, do not pull the joint claws forcedly to avoid damage. Bolt Remove the left rear fender under bolt. Remove the left rear fender. Bolt RIGHT REAR FENDER REMOVAL Remove seven screws and two bolts attaching the right rear fender.
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2. FRAME COVERS/EXHAUST MUFFLER MX’er SYSTEM Remove right rear fender under bolt. Remove the right rear fender. Bolt FLOOR BOARD COVER REMOVAL Remove the four bolts on the floorboard cover. Remove the floorboard cover. Floor Board Cover Bolts FRONT COVERS REMOVAL Remove the two screws on the front cover. Remove the left and right front fender under bolt. Remove the front cover. Front Cover Screws FRONT FENDER REMOVAL Remove the left and right front fender under bolt.
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2. FRAME COVERS/EXHAUST MUFFLER MX’er SYSTEM HEADLIGHT REMOVAL Remove the headlight connector wire. Remove the two bolts on the headlight. Bolts EXHAUST MUFFLER REMOVAL Remove the two bolts attaching the exhaust muffler. Bolts Joint Lock Nuts Remove the two exhaust muffler joint lock nuts. Remove the exhaust muffler joint packing collar. When installing, first install the exhaust muffler packing collar onto the engine and then install the exhaust muffler. Torque: Exhaust muffler lock bolt: 3.2_ 3.