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2. FRAME COVERS/EXHAUST MUFFLER

2-0

MX’er 50

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FRAME COVERS/EXHAUST MUFFLER

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SERVICE INFORMATION -------------------------------------------- 2- 2

TROUBLESHOOTING ------------------------------------------------- 2- 2

FRAME COVERS ------------------------------------------------------- 2- 3

HEADLIGHT REMOVAL---------------------------------------------- 2- 5

EXHAUST MUFFLER REMOVAL ----------------------------------- 2- 5

Summary of content (7 pages)

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2.
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. FRAME COVERS/EXHAUST MUFFLER 2-1 MX’er 50
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2. FRAME COVERS/EXHAUST MUFFLER MX’er 50 SERVICE INFORMATION GENERAL INSTRUCTIONS • When removing frame covers, use special care not to pull them by force because the cover joint claws may be damaged. • Make sure to route cables and harnesses according to the Cable & Harness Routing. TORQUE VALUES Exhaust muffler lock bolt Exhaust muffler joint lock nut 3.0_ 3.6kgf-m 1.0_ 1.
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2. FRAME COVERS/EXHAUST MUFFLER Lever MX’er 50 Seat FRAME COVERS SEAT REMOVAL Pull the lever backward, then pull up the seat at the rear. Remove the seat. Screws LEFT AND RIGHT FENDER REMOVAL Remove seven screws and two bolts attaching the left rear fender. Bolt Remove seven screws and two bolts attaching the right rear fender. °ØDuring removal, do not pull the joint claws forcedly to avoid damage. Frame Right Cover Bolt Remove the left rear fender under bolt. Remove the left rear fender.
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2. FRAME COVERS/EXHAUST MUFFLER FRONT COVERS REMOVAL Remove the two screws on the front cover. MX’er 50 Front Cover Screws Remove the left and right front fender under bolt. Remove the front cover. Bolts FRONT FENDER REMOVAL Remove screws attaching the left and right front fender. Remove the left and right front fender. Right Front Cover Screws °ØDuring removal, be careful not to damage the joint claws.
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2. FRAME COVERS/EXHAUST MUFFLER MX’er 50 FLOOR BOARD COVER REMOVAL Remove the four bolts on the floorboard cover. Remove the floorboard cover. Bolts Floor Board HEADLIGHT REMOVAL Remove the headlight connector wire. Remove the two bolts on the headlight. Bolts Nuts EXHAUST MUFFLER REMOVAL Remove the two nuts attaching the exhaust muffler. Remove the two nuts attaching the exhaust pipe.
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2. FRAME COVERS/EXHAUST MUFFLER MX’er 50 Muffler Remove the exhaust muffler lock bolts. Remove the exhaust muffler and them remove exhaust pipe. When installing, first install the exhaust pipe onto the engine and then install the exhaust muffler. Torque: Exhaust muffler lock bolt: 3.0_ 3.6kgf-m Exhaust muffler joint lock nut: 1.0_ 1.4kgfm Bolt Bolt °ØBe sure to install a new exhaust muffler gasket.