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6. ENGINE REMOVAL/INSTALLATION

6-0

MX’er 50

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ENGINE REMOVAL/INSTALLATION

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SERVICE INFORMATION -------------------------------------------- 6- 1

ENGINE REMOVAL --------------------------------------------------- 6- 2

ENGINE INSTALLATION -------------------------------------------- 6- 4

Summary of content (5 pages)

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6.
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6. ENGINE REMOVAL/INSTALLATION MX’er 50 SERVICE INFORMATION GENERAL INSTRUCTIONS • A floor jack or other adjustable support is required to support and maneuver the engine. Be careful not to damage the machine body, cables and wires during engine removal. • Use shop towels to protect the motorcycle body during engine removal.
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6. ENGINE REMOVAL/INSTALLATION ENGINE REMOVAL Remove the two bolts attaching the air cleaner case. Loosen the band between the air cleaner and carburetor to remove the air cleaner case. Remove the carburetor cap. MX’er 50 Band Carburetor Cap Disconnect the auto bystarter, A.C. generator and starter motor wire connectors. Bolts A.C.Generator Wire Connector Auto Bystarter Wire Connector Starter Motor Wire Connector Remove the spark plug cap.
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6. ENGINE REMOVAL/INSTALLATION MX’er 50 Carburetor Lock Nuts Disconnect the oil pump control cable from the pump body. Disconnect the oil inlet line from the oil pump. °Ø After the oil inlet line is disconnected, plug the oil line opening to prevent oil from flowing out. Remove the two carburetor lock nuts. Remove the carburetor. Oil Inlet Line Control Cable Drive Chain Gear Remove the rear drive chain gear on the bolts. Remove the drive chain gear.
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6. ENGINE REMOVAL/INSTALLATION MX’er 50 Nut ENGINE REMOVAL Remove the engine any connector thing. Remove the engine back bracket bolt, nut and collar. Remove the engine front right bracket bolt and nut. Bolt Remove the engine front left bracket bolt and nut. Bolt ENGINE INSTALLATION Install the engine and tighten the engine mounting bolts. Torque: 3.5_ 4.5kgf-m Install the removed parts in the reverse order of removal. °ØRoute the wires and cables properly.