User Guide

ManualsBrandsKymco ManualsOtherMO P125 150

6. ENGINE REMOVAL/INSTALLATION

6-0

PEOPL E 12 5/150

ENGINE REMOVAL/INSTALLATION

SERVICE INFORMATION ...........................................................6-2

ENGINE REMOVAL.....................................................................6-3

ENGINE INSTALLATION.............................................................6-5

Summary of content (7 pages)

PAGE 1
6. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 6 6 ENGINE REMOVAL/INSTALLATION SERVICE INFORMATION ...........................................................6-2 ENGINE REMOVAL.....................................................................6-3 ENGINE INSTALLATION.............................................................
PAGE 2
6. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 4.0kg-m 5.0kg-m 2.
PAGE 3
6. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 SERVICE INFORMATION GENERAL INSTRUCTIONS • The engine removal operation is required to support the engine. Be careful not to damage the motorcycle body, cables and wires during engine removal. • Use shop towels to protect the motorcycle body during engine removal.
PAGE 4
6. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 ENGINE REMOVAL Disconnect the battery negative cable. Remove the frame body cover. (!2) Disconnect the engine negative cable. Disconnect the spark plug high tension wire. Disconnect the auto bystarter wire connector. Disconnect the A.C.G. wire connector. Disconnect the starter motor cable from the starter relay. Remove the spark plug cap. Disconnect the fuel tube at the carburetor side. Disconnect the auto fuel valve vacuum tube from the tee tube.
PAGE 5
6. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 Screw Remove the air cleaner bolts. Remove the rear brake adjusting nut, connecting pin and rear brake cable. Rear brake adjusting nut Remove the two nut on the battery tank. Nut Remove the rear shock absorbers mounting bolts. Rear Shock Absorber Bolt Bolt Remove the four A.C. generator cooling fan cover bolts and cooling fan cover. Remove the engine mounting bolt and pull out the engine with the engine hanger bracket backward.
PAGE 6
. ENGINE REMOVAL/INSTALLATION PEOPL E 125/150 following: • Throttle grip free play (! 3-3) • Rear brake adjustment (! 3-8) ENGINE HANGER BRACKET REMOVAL Remove the ignition coil from the engine hanger. Remove the engine hanger bracket bolt and nut. Engine Hanger Bracket Bushings Remove the engine hanger bracket. Inspect the engine hanger bushings and stopper rubbers for wear or damage. Bolt ENGINE HANGER BRACKET INSTALLATION Install the engine hanger bracket to the engine.
PAGE 7
6.