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10. A.C. GENERATOR/STARTER CLUTCH

10-0

PEOPL E 25 0

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A.C. GENERATOR/STARTER CLUTCH

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SCHEMATIC DRAWING ---------------------------------------------- 10-1

SERVICE INFORMATION -------------------------------------------- 10-2

TROUBLESHOOTING ------------------------------------------------- 10-2

RIGHT CRANKCASE COVER REMOVAL-------------------------- 10-3

STATOR REMOVAL --------------------------------------------------- 10-3

FLYWHEEL REMOVAL----------------------------------------------- 10-4

STARTER CLUTCH ---------------------------------------------------- 10-4

FLYWHEEL INSTALLATION---------------------------------------- 10-8

STATOR INSTALLATION -------------------------------------------- 10-9

RIGHT CRANKCASE COVER INSTALLATION------------------- 10-9

Summary of content (10 pages)

PAGE 1
0. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 10 __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ __________________________________________________________________________________ A.C.
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10. A.C.
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10. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • All servicing operations and inspections in this section can be made with the engine installed. • Drain the coolant before removing the right crankcase cover. • Be careful not to drain the coolant when the engine temperature is high. (Perform this operation when the engine is cold.) • Drain the coolant into a clean container. • Drain the engine oil into a clean container before removing the right crankcase cover.
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10. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 Water Pump Cover RIGHT CRANKCASE COVER REMOVAL Disconnect the water hoses from the water pump cover. (!chapter 5) Disconnect the water hoses from the right crankcase cover. Remove the nine bolts attaching the right crankcase cover and the cover. Remove right crankcase cover. Bolts RIGHT CRANKCASE COVER REMOVAL(ENGINE INSTALLED) Remove met-in box and frame body cover. (!2-6) Disconnect the water hoses from the water pump cover.
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10. A.C. GENERATOR/STARTER CLUTCH Remove the oil through and spring. FLYWHEEL REMOVAL Spring Flywheel Holder PEOPL E 250 Oil Through Flywheel Nut Hold the flywheel with a flywheel holder and remove the flywheel nut and washer. Special Flywheel holder E021 Remove the flywheel with a flywheel puller. Flywheel Puller Special Flywheel puller E003 STARTER CLUTCH REMOVAL Remove the starter driven gear.
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10. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 Shaft Starter Idle Gear Remove the starter idle gear and shaft. Bolts OIL PUMP REMOVAL Remove the attaching bolts and oil separator cover. Oil Separator Cover Oil Pump Driven Gear Circlip Pry the circlip off and remove the oil pump driven gear, then remove the oil pump drive chain. Oil Pump Drive chain Remove the cam chain.
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10. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 Bolts Remove the two oil pump bolts to remove the oil pump. Oil Pump INSPECTION Inspect the starter driven gear for wear or damage. Measure the starter driven gear I.D. and O.D. Service Limits: I.D. : 22.15mm replace if over O.D. : 41.50mm replace if below Starter Driven Gear Inspect the starter idle gear and shaft for wear or damage. Starter Idle Gear Shaft Inspect the starter one-way clutch for wear or damage.
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10. A.C. GENERATOR/STARTER CLUTCH INSTALLATION Install oil pump and tighten the two bolts. Make sure that the pump shaft rotates freely. The arrow of oil pump is upside. PEOPL E 250 Arrow Mark Oil Pump Bolts Cam Chain Install cam chain. Pump Driven Gear Circlip Install the pump drive chain and driven gear, then set the circlip securely on the pump shaft. Pump Drive Chain Oil Separator Cover Install the oil separator cover properly.
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10. A.C. GENERATOR/STARTER CLUTCH Install the starter idle gear and shaft. Shaft PEOPL E 250 Starter Idle Gear Starter Driven Gear Install the starter driven gear onto the crankshaft. Flywheel FLYWHEEL INSTALLATION Install the flywheel onto the crankshaft by aligning the key on the crankshaft with the groove in the flywheel. ＊ • Before installation, check and make sure that the inside of the flywheel is not contaminated. Key Install washer and nut.
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. A.C. GENERATOR/STARTER CLUTCH PEOPL E 250 Screws Screws STATOR INSTALLATION Install the A.C. generator stator on the right crankcase cover and secure it with the three bolts. Install the pulser coil on the right crankcase cover and secure it with the two screws. Install the wire grommet in the groove in the right crankcase cover securely. ＊ Be sure to route the stator wire under the pulser coil. A.C.