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15. REAR BRAKE/REAR FORK/REAR

WHEEL/REAR SHOCK ABSORBER

15-0

PEOPL E 25 0

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REAR BRAKE/REAR FORK/REAR WHEEL/

REAR SHOCK ABSORBER

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SCHEMATIC DRAWING ---------------------------------------------- 15-1

SERVICE INFORMATION -------------------------------------------- 15-2

TROUBLESHOOTING ------------------------------------------------- 15-2

REAR BRAKE ----------------------------------------------------------- 15-3

REAR FORK ------------------------------------------------------------- 15-6

REAR WHEEL ---------------------------------------------------------- 15-7

REAR SHOCK ABSORBER-------------------------------------------- 15-7

Summary of content (10 pages)

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5.
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15.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • When performing the services stated in this section, the engine and exhaust muffler must be cold to avoid scalding. • During servicing, keep oil or grease off the brake pads and brake disk. SPECIFICATIONS Item Rear wheel rim runout Rear brake disk thickness Rear brake disk runout Rear brake master cylinder I.D. Rear brake master cylinder piston O.D.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 Fluid Tube Bolt REAR BRAKE REAR BRAKE CALIPER REMOVAL First remove the exhaust muffler. (!2-10) Remove the rear brake fluid tube bolt and disconnect the brake fluid tube. Remove the two bolts attaching the rear brake caliper. Remove the rear brake caliper. ＊ When removing the brake fluid tube, use shop towels to cover plastic parts and coated surfaces to avoid damage.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 Compressed Air Remove the piston from the brake caliper. If necessary, use compressed air to squeeze out the piston through the brake fluid inlet opening and place a shop towel under the caliper to avoid contamination caused by the removed piston. Check the piston cylinder for scratches or wear and replace if necessary. Push the piston oil seal outward to remove it. Clean the oil seal groove with brake fluid.
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15. REAR BRAKE/REAR FORK/REAR PEOPL E 250 WHEEL/REAR SHOCK ABSORBER ASSEMBLY Clean all removed parts. Apply silicon grease to the piston and oil seal. Lubricate the brake caliper cylinder inside wall with brake fluid. Install the brake caliper piston with grooved side facing out. ＊ Install the piston with its outer end protruding 3_ caliper. 5mm beyond the brake Spring Plate Install the two spring plate into the groove of the caliper.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 Fluid Tube Bolt INSTALLATION Install the brake caliper to the rear fork and tighten the two bolts. Torque: 29_ 35N-m Connect the brake fluid tube to the brake caliper and install fluid tube bolt, copper washers and tighten the fluid tube bolt. Fill the brake reservoir with the specified brake fluid and bleed air from the brake system.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 REAR WHEEL REMOVAL Remove the exhaust muffler. (!2-10) Remove the rear brake caliper. (!15-3) Remove the rear fork. (!15-6) Remove the rear axle collar. Remove the rear wheel. Rear Brake Disk Rear Axle Collar INSPECTION Measure the rear wheel rim runout. Service Limits: Radial: 2.0mm replace if over Axial: 2.0mm replace if over INSTALLATION The installation sequence is the reverse of removal.
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15. REAR BRAKE/REAR FORK/REAR PEOPL E 250 WHEEL/REAR SHOCK ABSORBER INSTALLATION Install the rear shock absorbers in the reverse order of removal. Torque: Upper Mount Bolt: 35_ 45N-m Lower Mount Bolt: 35_ 45N-m B ADJUSTABLE REAR CUSHION To suit scooter behaviour to load condition rear cushion could be adjusted in spring preload.
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15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER PEOPL E 250 Disconnect the breather hose from air cleaner and keep air cleaner up to adjust rear left cushion with wrench.