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2. EXHAUST MUFFLER/FRAME COVERS

2-0

YUP 25 0

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EXHAUST MUFFLER/FRAME COVERS

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SCHEMATIC DRAWING ---------------------------------------------- 2-1

SERVICE INFORMATION -------------------------------------------- 2-2

TROUBLESHOOTING ------------------------------------------------- 2-2

FRAME COVERS REMOVAL----------------------------------------- 2-3

EXHAUST MUFFLER REMOVAL ----------------------------------- 2-10

Summary of content (12 pages)

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2.
PAGE 2
. EXHAUST MUFFLER/FRAME COVERS SCHEMATIC DRAWING 2-1 YUP 250
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2. EXHAUST MUFFLER/FRAME COVERS YUP 250 SERVICE INFORMATION GENERAL INSTRUCTIONS • When removing frame covers, use care not to pull them by force because the cover joint claws may be damaged. • Make sure to route cables and harnesses according to the Cable & Harness Routing.
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2. EXHAUST MUFFLER/FRAME COVERS YUP 250 FRAME COVERS REMOVAL RIGHT AND LEFT BACK MIRROR REMOVAL Loosen the nut on the back mirror. Remove the back mirror. Nuts HANDLEBAR FRONT COVER REMOVAL Remove the four screws attaching handlebar rear cover to separate from handlebar rear cover. Screws Remove one bolt on the handlebar front cover. Disconnect all of the wire connectors, couplers. Remove handlebar front cover.
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2. EXHAUST MUFFLER/FRAME COVERS Disconnect all of the wire connectors and couplers. Remove the bolt on the handlebar rear cover. Remove the handlebar rear cover. YUP 250 Wire Connectors and Couplers Handlebar Rear Cover Blot FRONT COVER REMOVAL Remove the two screws attaching the leg shield. Screw Pull the front cover frontward, then remove front cover. Screw Front Cover FRONT BODY COVER REMOVAL Remove the front cover. (!2-4) Remove the two screws attaching the front under cover.
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2. EXHAUST MUFFLER/FRAME COVERS YUP 250 Remove the two nuts on the front body cover and six screws attaching the leg shield. Disconnect the front body cover from leg shield and front under cover. Nuts Screws Disconnect all of the wire couplers. Remove the front body cover. Wire Couplers FRONT FENDER REMOVAL Remove the four screws, then remove front fender. Screws RIGHT/LEFT SIDE COVER REMOVAL Remove the screw combine right (left) side cover with front under cover.
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2. EXHAUST MUFFLER/FRAME COVERS YUP 250 FRONT UNDER COVER REMOVAL Remove front cover, (!2-4) front body cover (!2-4) and right/left side cover. (!2-5) Remove two screws combine front under cover with leg shield. Remove two screws combine front under cover with the floor board. Remove the front under cover. Screws CENTER UNDER COVER REMOVAL Remove the right and left side cover (!2-5), front cover (!2-4), front body cover (!2-4) and front under cover. (!2-6) Remove the four bolts on the center under cover.
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2. EXHAUST MUFFLER/FRAME COVERS Nuts Remove two bolts and two nuts on the met-in box. Remove fuse box cap. Push the clip and depress fuse box. YUP 250 Bolts Fuse Box Cap Fuse Box Clip Disconnect luggage box wire couplers. Remove met-in box. Luggage Box Wire Couplers CENTER COVER REMOVAL Remove met-in box. (!2-6) Remove eight screws center cover. Remove center cover.
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2. EXHAUST MUFFLER/FRAME COVERS REAR FENDER A REMOVAL Remove two screws and two nuts on the rear fender A. YUP 250 Nut Nut Screw Screw Licence Light Coupler Disconnect the licence light coupler. Remove rear fender A. REAR BODY COVER REMOVAL Remove rear carrier (!2-6), met-in box (!26), center cover (!2-7) and rear fender A. (!2-8) Remove two screws on the rear body cover. Screws Disconnect the open seat control cable from rear body cover.
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2. EXHAUST MUFFLER/FRAME COVERS YUP 250 Disconnect air cleaner tube from air cleaner. Air Cleaner Tube Disconnect tail/stop light coupler, then remove rear body cover. Tail/Stop Light Coupler Screw REAR FENDER B REMOVAL Remove rear carrier (!2-6), met-in box (!26), center cover (!2-7), rear fender A. (!28) and rear body cover. (!2-8) Remove the screw, then remove rear fender B.
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2. EXHAUST MUFFLER/FRAME COVERS Remove two screws on the foot board, then remove foot board. LEG SHIELD REMOVAL Remove front cover (!2-4), front body cover (!2-4), front under cover (!2-6), right/left side cover (!2-5), center cover (!2-7) and foot board. (!2-6) YUP 250 Screw Screw Key Molding Remove the key and fuel tank cap molding. Fuel Tank Cap Molding Fuel Tank Cap Holder Remove three screws on the fuel tank cap holder, then remove leg shield.
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2. EXHAUST MUFFLER/FRAME COVERS When installing, first install the exhaust muffler packing collar onto the engine and then install the exhaust muffler. Torques: Exhaust muffler lock bolt: 32_ 38Nm Exhaust muffler joint lock nut: 18_ 22Nm ＊ Be sure to install a new exhaust muffler packing collar.