KM-3650w General Operation Manual Please read the General Operation Manual before using this machine. Keep it close to the machine for easy reference.
TABLE OF CONTENTS Chapter 1 Before Use 1. 1 Originals Prohibited from Duplication Page 1- 2 1. 2 Features 1- 3 1. 3 Specifications 1. 3. 1 General 1. 3. 2 Printer part 1. 3. 3 Scanner part 1111- 1. 4 Appearance 1. 4. 1 Front view 1. 4. 2 Rear view 1- 7 1- 7 1- 8 1. 5 1- 9 Specifications for the Scan Original 1. 6 Specifications for the Printing Paper 1. 6. 1 Papers not available to use 1. 6. 2 Keeping the paper in the custody 1. 6.
. 1. 2. 2 Roll Deck is open. Close the Roll Deck. 3. 1. 2. 3 Close the scanner cover. 3. 1. 3 Other messages 3. 1. 3. 1 Set XX roll paper to the Roll Deck. 3. 1. 3. 2 Set a paper to the bypass feeder. 3. 1. 3. 3 Toner empty. Replace the toner cartridge. 3. 1. 3. 4 In Warm Sleep Mode 3. 1. 3. 5 In Power Save Mode 3. 2 Service Call Errors Chapter 4 3- 14 3- 15 3- 16 3- 16 3- 16 3- 17 3- 17 3- 18 3- 19 Maintenance Page 4- 2 4- 2 4- 4 4- 6 4. 1 Cleaning of Each Part 4. 1. 1 Scanner Unit 4. 1.
Chapter 1 Before Use 1. 1 Originals Prohibited from Duplication Page 1- 2 1. 2 Features 1- 3 1. 3 Specifications 1. 3. 1 General 1. 3. 2 Printer part 1. 3. 3 Scanner part 1111- 1. 4 Appearance 1. 4. 1 Front view 1. 4. 2 Rear view 1- 7 1- 7 1- 8 1. 5 1- 9 Specifications for the Scan Original 1. 6 Specifications for the Printing Paper 1. 6. 1 Papers not available to use 1. 6. 2 Keeping the paper in the custody 1. 6.
1. 1 Originals Prohibited from Duplication Some kind of original is not allowed to copy. You may be punished by the law if only you possess the copy of some kind of original. We recommend you to consider enough before you copy such original. [Originals prohibited from copying by the law] 1. Currency (Bill, Money, Bank Note, etc.) or Government issued Negotiable Instruments (National Bonds, Security, Local Debt Bonds, etc.) are prohibited from copying. 2.
1. 2 Features (1) KM-3650w is a Multi-Function Printer which is available for scan, copy and print. (2) The operation speed is 60mm per second. (Metric) (Inch) 2.6ppm/E 4.4ppm/D Landscape (3) The maximum print width is 914mm (36 inches) wide, and the minimum one is 279mm or 11”. The maximum print length is 3600mm (in case of 36” paper), and the minimum one is 210mm or 8.5”. (4) 600dpi Print Head and optimum Image Process System realize the highest image quality.
1. 3 Specifications 1. 3. 1 General Subject Model Configuration Specification KM-3650w Console Maximum power consumption Acoustic noise 1500W (Including Scanner, Controller Unit and every option) Ozone Dimensions Weight Environmental condition for usage Interface Input power Idling Max. 54db Printing Max. 60db Impulse sound Max. 65db EN ISO7779 Max. 0.
1. 3. 2 Printer part Subject Printing method Photoreceptor Print speed Print head Resolution of print head Print width Print length Specification LED Array Electro photography Organic Photoconductive Drum 60mm per second (Metric) (Inch) 2.6ppm/E 4.
1. 3. 3 Scanner part Subject Reading sensor Light source Scanning speed Setting of original Starting point of scan Scan width Scan length Margin area Optical resolution Digital resolution Original transportation Transportable original thickness Specification Contact Image Sensor (CIS) (5 pieces of A4 sized CIS) LED 65mm/sec. Face up Center Max. : 914mm (36”) Min. : 279.0mm (11”) Max. : 3,600mm Min. : 210mm (8.
1. 4 Appearance 1. 4. 1 Front view 6 5 4 7 8 3 2 9 1 10 11 No. 1 2 3 4 5 6 7 Name Main Switch Original Guides Operation Panel Emergent Stop Button Original Tray Scanner Unit Toner Hatch (Original Table) 8 9 10 Engine Unit Open Lever Bypass Feeder Roll Deck 11 12 Print Tray Counter 12 Function Turns on/off the machine. Guides the original to the Scanner Unit straight. Makes copy/scan operations. Stops copying or scanning emergently. Receives the original ejected from the Scanner Unit.
1. 4. 2 Rear view 1 2 3 4 6 5 No. 1 2 3 4 5 6 Name Exit Cover LAN Port Dehumidify Heater Switch (Option) Inlet Socket Breaker Print Guide Trays Function Open the Exit Cover to access the paper jam. Connects the KM-3650w to the network. (Do not connect telephone line.) Turns on the Dehumidify Heater. Connect the Power Cord. Shuts off the AC power. Guide the prints to the Print Tray.
1. 5 Specifications for the Scan Original A scan original must satisfy the following specifications. Thickness Width Length 0.05mm to 0.6mm 279.4mm to 914.4mm (11” to 36”) 210mm to 3,600mm Do not scan the following kinds of original, because you may damage the original or scanner itself! Sticked with paste Paste Torn Folded (Leading edge) So much curled (Diameter is smaller than 50mm.
Not square Wet image Wet Made of metal or fabric Metal Fabric Clipped Stapled Patched Clipped or stapled 1-10 Chapter 1 Before Use
Rough surface (Carbon paper for example) Rough surface Punched 1-11 Chapter 1 Before Use
1. 6 1. 6.
Paper that has already been used for printing Very slippery paper Very sticky paper Very thin and soft paper OHP Film CAUTION Do not use the paper with staple, or do not use such conductive paper as aluminium foil and carbon paper. Such paper may become cause for the fire. NOTE (1) Print image may become light if printed on a paper of rough surface. (2) Print image may become defective if the print paper is much curled.
1. 6. 3 Measures against environmental condition Take measures to meet with the environmental condition as shown below. Humidity (%) Low Possible problem Measures “Void of image”, “crease of paper” and other problems occurs when you print with plain paper and tracing paper. 1. Install the humidifier in the room, and humidify the room air. 2. Remove the paper from the machine right after the completion of print, and keep it in a polyethylene bag.
Chapter 2 Basic Operations 2. 1 Turning on the Machine Page 2- 2 2. 2 Turning off the Machine 2- 3 2. 3 Replacement of Roll Paper 2- 4 2. 4 Replacement of Toner Cartridge 2- 9 2. 5 Set of Cut Sheet Paper to the Bypass Feeder 2- 13 2. 6 Copying 2- 14 2. 7 Emergent Stop of Scan or Copy 2- 15 2.
2. 1 Turning on the Machine 1. Plug the machine into an exclusive wall outlet. WARNING (1) Do not handle the Power Plug with wet hands, or you may receive an electrical shock. (2) Make sure to earth the machine for your safety. (3) Do not plug the printer into a multi-wiring connector in which other devices are plugged. It may overheat the outlet and may result in a fire. (4) The outlet must satisfy the following conditions. In U.S.A.
2. 2 Turning off the Machine 1. Press the Power Switch on the right side of the KM-3650w to turn off the machine. Power Switch Press this side. CAUTION Do not unplug the KM-3650w for 1 minute after turning it off. The Controller Unit requires 1 minute to completely shut down after you switch off the KM-3650w.
2. 3 Replacement of Roll Paper Roll 2 is an optional part. The machine is equipped with the Roll 2 in the following instruction. NOTE Note that a paper jam tends to occur at the time of roll end. 1. Pull up the Lever (1) and draw out the Roll Deck (2). 2 1 2. Remove the Roll Spool (3) with paper core from the Roll Deck. 3 3 NOTE Confirm that the machine has finished the printing operation completely before opening the Roll Deck. If you open it during printing, a paper jam may occur.
3. Press down the Lever (4) to release the paper core, and then pull out the Roll Spool (3) from the paper core. 4 3 4. Loosen the knob (5), slide the position of Paper Guide (6) according to the width of roll paper you will set, and then fix the Paper Guide (6) tightening the knob (5). 6 5 NOTE Align the triangle mark (7) of the Paper Guide with each size guide (8).
5. Pressing down the Lever (4), insert the Roll Spool (3) to the core of new roll paper. 3 4 NOTE (1) Be careful of the winding direction of roll paper at this time. (2) Try to rotate the Roll Spool after inserting to the roll paper to check whether or not it firmly holds the roll paper. Move up the Lever (4) if the paper is not held firmly. A paper jam may occur if it is not held firmly. 4 6. Install the Roll Spool (3) with new roll paper to the Roll Deck.
7. Insert the leading edge of roll paper under the Guide Plate (9) until the edge touches the feeding roller. Then rotate the Paper Feeding Knob (10) clockwise so that the feeding rollers catch the roll paper. 9 10 NOTE In case of Roll 2, rotate the Paper Feeding Knob of rear side (11). 11 8.
9. Slide the Cutter Knob (12) fully from one side to another side to cut the leading edge. Remove the paper portion after cutting. 12 NOTE Slide the Cutter Knob completely until stopped at the end, or a paper jam occurs. 10. Rewind the roll paper a little to place the leading edge as the following photo. Place the leading edge here. 11. Close the Roll Deck (2) finally. 2 NOTE Make sure to close the Roll Deck firmly until locked at the correct position. A paper jam may occur if not locked firmly.
2. 4 Replacement of Toner Cartridge 1. Open the Toner Hatch (Original Table) (1). 1 2. Slide the green Lever (2) to the right to unlock the Toner Cartridge. (Lever (2) is held automatically.
3. Pressing down the Cartridge Lock Lever (3), rotate the body (4) of cartridge to the arrow direction some revolutions until it stops. (You can close the toner supplying hole of the cartridge firmly by this treatment.) 3 4 NOTE The toner may drop from the toner supplying hole, and it may scattered into the machine or on the floor if you remove the Toner Cartridge without closing the toner supplying hole (5). 5 4.
5. Shake the new Toner Cartridge several times left and right to make the toner smooth. 6. Pressing down the Cartridge Lock Lever (3), fit the pin (6) on the left side of cartridge to the groove (7) on the machine side. 6 3 7 NOTE Confirm that the Cartridge Lock Lever (3) firmly locks the Toner Cartridge at the correct position. (It must be at a level position.) Good No good Press down completely.
7. Rotate the body (4) of the cartridge to the arrow direction some revolutions to open the toner supplying hole. (You may feel tight when rotating the body (4).) 4 4 NOTE (1) Confirm that the projection (8) is fitted into the notch (9). 8 9 (2) The Lever (2) may not lock the cartridge at this point of time, as it rotates and locks the cartridge automatically when Toner Hatch (Original Table) is closed. 2 8. Close the Toner Hatch (Original Table) (1) finally.
2. 5 Set of Cut Sheet Paper to the Bypass Feeder 1. Open the Bypass Feeder (1). 1 2. Put the cut sheet paper on the table along with the concerning size mark, and then insert it into the Bypass Feeder. When the paper touches the feeding roller, the machine automatically carries and sets the paper at the proper position.
2. 6 Copying 1. Move the position of the Original Guides (1) according to the width of original. 1 2. Put the original on the Original Table with face up. Insert it under the Scanner Unit along with the original Guides. When the leading edge touches the original feeding roller, the machine automatically carries the original to scan its image. Scan starts automatically. NOTE (1) You need to press the Start Key on the Operation Panel to start copying if the Auto Start is OFF.
2. 7 Emergent Stop of Scan or Copy Press the Emergent Stop Button (1) on the Scanner Unit if you will stop scanning or copying emergently in the middle. 1 NOTE The original is stopped at the time you press the Emergent Stop Button. The printing paper is cut at the same time and it is ejected.
2. 8 Dehumidifying the Roll Paper (Option) If the roll paper is humidified, it may cause several kinds of poor quality. Poor quality you will experience most will be “crease of paper” and “void of image”. Normal Print Crease of paper If the media is humidified ; Normal Print Void of image If the media is humidified ; Turn on the Dehumidify Heater if the room air is so humidified (higher than 65%) to prevent the above kinds of poor quality. You may be able to fix the above kinds of problem.
Chapter 3 Error Correction 3. 1 Operator Call Errors 3. 1. 1 Paper jam 3. 1. 1. 1 Paper jam in the Roll Deck. Set the roll paper correctly. 3. 1. 1. 2 Paper jam in the bypass feeder. Remove the paper. 3. 1. 1. 3 Paper jam in internal area. Open the cover, and remove the paper. 3. 1. 1. 4 Paper jam in exit area. Open the cover, and remove the paper. 3. 1. 1. 5 Original Jam. Open the cover, and remove the original. 3. 1. 2 Open errors 3. 1. 2. 1 Cover is open. Close the Cover. or Printer is starting up. 3. 1.
3. 1 3. 1. 1 Operator Call Errors Paper jam When a paper jam occurred, any of the following messages will be displayed. • • • • • Paper jam in paper the Roll Deck. Set the roll paper correctly. Paper jam in the bypass feeder. Remove the paper. Paper jam in internal area. Open the cover, and remove the paper. Paper jam in exit area. Open the cover, and remove the paper. Original Jam. Open the cover, and remove the original. 3. 1. 1. 1 Paper jam in the Roll Deck. Set the roll paper correctly.
2. Insert the leading edge of roll paper under the under the Guide Plate (1) until the edge touches the feeding roller. Rotate the Paper Feeding Knob (2) clockwise so that the feeding rollers catch the roll paper. 1 2 NOTE (1) If the leading edge is extremely torn or folded, cut it off with a cutter or scissors. (2) Rotate the Paper Feeding Knob of rear side (3) for the Roll 2. 3 3.
4. Slide the Cutter Knob (5) fully from one side to another side to cut the leading edge. Remove the paper portion after cutting. 5 NOTE Slide the Cutter Knob completely until stopped at the end, or a paper jam occurs. 5. Rewind the roll paper a little to place the leading edge as the following photo. Place the leading edge here. 6. Close the Roll Deck finally. NOTE Make sure to close the Roll Deck firmly until locked at the correct position. A paper jam may occur if not locked firmly.
3. 1. 1. 2 Paper jam in the bypass feeder. Remove the paper. “Paper jam in the bypass feeder” is displayed when the cut sheet paper is mis-fed in the Bypass Feeder. 1. Pull up the Engine Unit Open Levers (1) to open the Engine Unit. 1 2. Remove the paper just pulling it frontward. 3. Close the Engine Unit.
3. 1. 1. 3 Paper jam in internal area. Open the cover, and remove the paper. “Paper jam in internal area” is displayed when the paper is mis-fed in internal area of the machine. 1. Pull up the Engine Unit Open Levers (1) to open the Engine Unit. 1 2. Remove the mi-fed paper (2).
3. Close the Engine Unit firmly. NOTE Make sure to close the Engine Unit firmly until locked at the correct position.
3. 1. 1. 4 Paper jam in exit area. Open the cover, and remove the paper. “Paper jam in exit area” is displayed when the paper is mis-fed in the exit area. 1. Pull up the Engine Unit Open Levers (1) to open the Engine Unit.
2. Check the position of the paper in the machine. If the paper is accessible from the front side as the right photo, go to the following procedure 3. If the paper is impossible to access from the front side because the end of paper is deep in the machine as the following photo, go to the following procedure 4. Paper 3. Simply pull out the paper to the front side when accessible from the front side.
4. If the paper is not accessible from the front side, hold both handles (2) and open the Exit Cover (3). 2 3 5. Remove the paper pulling to the rear side. WARNING Do not touch any part in the Exit Cover because some parts are extremely hot, or you will be burnt. Also be careful not to get burnt when you touch the printing paper as it may be very hot. NOTE Toner may be sticking on the Fuser Roller after removing the mis-fed paper. This toner may be fused onto the next printing paper.
3. 1. 1. 5 Original Jam. Open the cover, and remove the original. “Original jam” is displayed when the original is mis-fed in the Scanner Unit. 1. Open the Scanner Unit pulling up the Levers (1), and then remove the original. 1 2. Move the Scanner Unit a little to the rear side to unlock, and then close it.
3. 1. 2 Open errors When any cover or unit of the machine is open, any of the following messages will be displayed. • • • Cover is opened. Close the Cover. or Printer is starting up. Roll Deck is open. Close the Roll Deck. Close the scanner cover. 3. 1. 2. 1 Cover is open. Close the Cover. or Printer is starting up. “Cover is open” is displayed when either Engine Unit or Toner Hatch (Original Table) is open. This message is also displayed when the machine is in the middle of starting up. 1.
2. Check if the Toner Hatch (Original Table) is closed firmly. If not, close it firmly. NOTE The Toner Hatch (Original Table) may be opened slightly even if it looks closed firmly. Toner Hatch (Original Table) 3. If the same error message is displayed although both Engine Unit and Toner Hatch (Original Table) are closed firmly, the machine is in the start up process. Wait for a while until the error message disappears automatically.
3. 1. 2. 2 Roll Deck is open. Close the Roll Deck. “Roll Deck is open” is displayed when the Roll Deck is open. 1. Check if the Roll Deck is closed firmly. If not, close it firmly. Roll Deck NOTE The Roll Deck may be opened slightly even if it looks closed firmly.
3. 1. 2. 3 Close the scanner cover. “Close the scanner cover” is displayed when the Scanner Unit is open. 1. Check if the Scanner Unit is closed firmly. If not, close it firmly. Scanner Unit NOTE The Scanner Unit may be opened slightly even if it looks closed firmly.
3. 1. 3 Other messages The following messages will be displayed according to the situation. • • • • • Set XX roll paper to the Roll Deck. Set a paper to the bypass feeder. Toner empty. Replace the toner cartridge. In Warm Sleep Mode In Power Save Mode 3. 1. 3. 1 Set XX roll paper to the Roll Deck. When “Set XX roll paper to the Roll Deck” is displayed, set the roll paper of required size to the Roll Deck. (“XX” stands for the paper width.) Refer to [2.
3. 1. 3. 3 Toner empty. Replace the toner cartridge. When “Toner empty.” is displayed, replace the Toner Cartridge with the new one. Refer to [2.4 Replacement of Toner Cartridge] on page 2-9 for the way to replace the Toner Cartridge. 3. 1. 3. 4 In Warm Sleep Mode When “In Warm Sleep Mode.” is displayed, KM-3650w is in the Warm Sleep Mode to save the power consumption. Reference (1) The Warm Sleep Mode works automatically if you make no operation for the time specified in advance.
3. 1. 3. 5 In Power Save Mode When “In Power Save Mode.” is displayed, KM-3650w is in the Power Save Mode to save the power consumption. Reference (1) The Power Save Mode works automatically if you make no operation for the time specified in advance. The machine ceases controlling the temperature of Fuser Unit completely to save the power consumption. (Power Save Mode can save more power than Warm Sleep Mode.) (2) The Power Save Mode will be cancelled by the following 3 ways.
3. 2 Service Call Errors You will note an error message “A significant error occurred. Call the service” on the operation panel if the machine has the fatal error. At this time one of the following sub messages is displayed also. Counter Error Cutter Error Developer Motor Error FPGA Error Fuser Low temp Fuser Motor Error Fuser Over temp HV Charger Error License Key Error Main Motor Error PLEASE CALL YOUR TRAINED SERVICE PERSONNEL TO RESOLVE THESE ERRORS. If any of the above errors is displayed: 1.
Chapter 4 Maintenance Page 4- 2 4- 2 4- 4 4- 6 4. 1 Cleaning of Each Part 4. 1. 1 Scanner Unit 4. 1. 2 Print Engine 4. 1.
4. 1 Cleaning of Each Part 4. 1. 1 Scanner Unit Clean each Scan Glass, Feeding Rollers and Guide Plates once per a week, as the scan/copy image may become defective if these parts are dirty. 1. Confirm that the machine is turned off. 2. Open the Scanner Unit pulling up the Levers (1). 1 3. Wipe each Scan Glass (2) and Feeding Rollers (3) with a soft cloth. Use the neutral detergent mixed with 50% of water as the cleaner.
4. Wipe both the Upper Guide Plate (4) and the Lower Guide Plate (5) with a soft dry cloth. 4 5 5. Move the Scanner Unit a little to the rear side to unlock, and then close it.
4. 1. 2 Print Engine Clean each Guide Film and Guide Plate once per a week, as the toner or paper dust may accumulates on such part which may result in a defective print image. 1. Confirm that the machine is turned off. 2. Open the Engine Unit pulling up the Engine Unit Open Levers (1). 1 3. Wipe each Guide Film (2) and Guide Plate (3) with a soft dry cloth to remove the toner or paper dust.
NOTE (1) Photoconductive Drum (large green cylinder) right above the Guide Film. You need to replace the Drum if damaged, as it is a very important part in creating the print image. Be careful about the following matters. a.) Do not touch the drum. If you put your fingermark or oil on the Drum, it will cause for the defective image. b.) Take off such metal accessories as watch or ring. You will have to replace the Drum if you damage the Drum scratching with such accessories. c.
4. 1. 3 Operation Panel Clean the Operation Panel once per a week. 1. Confirm that the machine is turned off. 2. Wipe the Operation Panel with a dry cloth. NOTE Do not use water, alcohol, organic solvent and glass cleaner for the cleaning.
For best results and machine performance, we recommend that you use only our original supplies for your products.
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2006.3 Rev.1.
