IN STRUC TION MANUA L Laboratory Equipment Pty Ltd email: sales@labec.com.au Ph: 02 9560 2811 • Fax: 02 9560 6131 www.labec.com.
SEA Series Steam Sterilizers User Registration On the inscription plate at back of the machine, you may find the unit's model number, serial and reference number. Please double check the number and fill in the form with them, you should quote the reference number when you are in contact with your distributors. Model : Reference number: Serial number: *Before operating the sterilizer, please read carefully all safety cautions and instructions of operation.
SEA Series Steam Sterilizers Important Information on Safety Please plug the power in a correct voltage( according to nameplate) electrical socket. Don't use electrical outlets other than the correct voltage; otherwise it might cause fire or electric shock. Don't wet your hands before plugging or unplugging the power cord. Don't place your autoclave on an unstable table top, moving desk, tilted or shaking surface. Don't cover or block the door, ventilation or radiation openings on the autoclave.
SEA Series Steam Sterilizers Contents 1. Description & Usage......................................................................................................................1 2. Specifications....................................................................................................................................2 3. Installation.........................................................................................................................................3 4. Control Panel ........
SEA Series Steam Sterilizers 1. Description & Usage Design and mark pressurized steam autoclaves especially to meet the needs for sterilization of instruments and devices in clinics, departments in a hospital and laboratories. Operators include doctors or his/her assistance under doctors supervision. The autoclave is computerized, user friendly and easy to operate. Its real time display show all data during the sterilization cycle.
SEA Series Steam Sterilizers 2.Specifications Chamber inner dimensions: (Diameter x Depth) ---------------------------22L:247mm x 450mm 17L:247mm x 355mm Power Supply: -------------------------------------------------------------According to the nameplate Sterilizing Temperature/Pressure --121 /(1.0-1.3) Bar (Under standard atmospheric pressure) ------------------------------------------134 /(2.0-2.
SEA Series Steam Sterilizers 3.Installation The Autoclave should be installed in a drafty place allowing minimum 10 cm space at all sides and 20 cm at the top. The radiation openings at the side of the machine should not be blocked. The Autoclave should be placed on a leveled counter top.
SEA Series Steam Sterilizers Prepare the machine before use We have installed the draining filter in the chamber(Fig3-3). You should clean the draining filter when use the autoclave for a long time.The instruction shows you how to clean it. Please refer to P17. Fig 3-3 Before using the device, you should make electrical connections by using the power cord that comes with the unit. Insert the hollowed end of the power cord into inlet of the machine and plug the other end on a power outlet.
SEA Series Steam Sterilizers 4. Control Panel Control Panel (Fig 4-1). 1 Pressure Display It displays chamber relative pressure in real time during a Cycle.The unit is per Bar. 2 Temperature It displays chamber temperature during a cycle. The unit is per Degrees Centigrade . 1 2 3 3 State display/Error Codes It displays all the states of autoclave when it is working.(According to the state form) Error Codes when alarm goes on.
SEA Series Steam Sterilizers 6 6 DRY key This key selects the Fast sterilization cycle. With unwrapped instruments, you may use the fast cycle by pressing the DRY key once, the indication light goes on and it indicates that machine is in fast cycle mode. It can shorten the thermal drying time. 7 START/STOP key When you choose the right program, press this button then it starts a cycle. Keeping pressing the key 3seconds before desiccation phase, the cycle of sterilization will be quitted.
SEA Series Steam Sterilizers 5. Operation Please connect the power cord before you start the operation. Press the main power switch at right lower corner of the front panel. The power switch light turns on indicating that power is connected. It will indicate Ld when pass examination. 5.1 Fill water If the water level is lower than the lowest water level. When the power switch is on, select the sterilize program, the water indication light may be glinting while alarm Beeps.
SEA Series Steam Sterilizers 5.2 Start a cycle When water indication light is off, the machine can be started. 5.2.1Press SELECT to set one of the cycles. The key toggles between the cycles at 121 ,134 and cotton mode. One of the indication lights turns on to show the cycle you selected.(Fig 5-2) Fig 5-2 5.2.2 You may select DRY key whether starts the fast sterilization cycle. Press DRY key, it will reduce the sterilization time.
SEA Series Steam Sterilizers 5.2.4 After the instruments are loaded, you may close and lock the chamber door by turning the door knob clockwise to its locking position. The READY indication light goes on. (Fig 5-4) Fig 5-4 Caution: The door knob must be turned to its lock position, otherwise, there might be steam leak during a cycle and the alarm appears and displays error code E6 .
SEA Series Steam Sterilizers 5.2.6 When a cycle completes, the display shows Ed the indication light RUNNING turns off and the indication light READY turns on. At this time You may then open the chamber door and unload the Instruments which are sterilized. (Fig 5-6) At the same time, temperature indicate prt , it means that it is Performing print, whether you Performing print, whether you have installed printer, the process can not be omitted. But you needn't care about it.
SEA Series Steam Sterilizers 5.3 The instrument rack should be put inside the boiler as the following diagrammatic sketch shows. The first way: fig1,fig2 Fig1 The second way:clockwise rotate the instrument rack by 90 on the first way fig3,fig4 Fig3 Fig2 based Fig4 Notes: the circle stamped angle is upalong.
SEA Series Steam Sterilizers 6.Door Adjustment Under normal circumstance the chamber door lock needs no readjustment.Once steam leaking occurs (the seal fails), you may use the spanner to turn the door seal tightener. 6.l Open the door first. 6.2 Insert the spanner in the gap beneath the plastic cover; use the spanner to lock on the adjusting nut (Fig 6-2). Turn the nut counter clockwise as the figure below (Fig 6-1). This will tighten the sealing plate. 6.3 Turn the nut until the sealing plate is tight.
SEA Series Steam Sterilizers 7. Printer User's Guide According to the requirement of customer, steam sterilizer can adopt prescriptive printer. Connect the printer and the steam sterilizer with prescriptive cord. Switch on the power, two lights on the printer Panel will goes on, means printer has been installed. Caution: steam sterilizer can only select micro printer offered by us. Print information explaining: Date: Sterilize date CN: Name of cycle C.S.
SEA Series Steam Sterilizers 7.2.1Main function: Storage of printed data of sterilization Built-in FLASH memorizer U-disk. Download 7.2.2Basic parameters: Storage Capacity: 2M bytes Quantity of printed data could be stored: 2048 Support FAT files 7.2.3Operation instruction: 1.Turn on the power, the mode of USB will start automatically. After self-test, it goes into alert with the indicator flickering 1 time. 2.
SEA Series Steam Sterilizers 8.Function setup 8.1 Enter function setup mode:Press STEP time dispaly Ld pressure dispaly 1 key for 20s when on non-work state enter function setup mode. 8.2 Function mode setup With 7options, press SELECT key, you can select 1-7-1cycle dispaly.
SEA Series Steam Sterilizers 9. Maintenance & Maintain 9.1 How to clean the water tank. 9.1.1 Please clean the sterilizer water tank and waste water tank regularly. 1 Empty the tanks water, please refer to item 9.2 draining the water. 2 Open the tank cover board, you can use screw driver to loosen the five screws just as fig9-1 indication Fig9-1 3 Pull up the water tank cover board by one hand,just as fig9-2 indication. 4 Pull up the tank cover completely and you can disassembly the tank cover.
SEA Series Steam Sterilizers After a long time usage, maybe some small impurity will deposit on the drain filter, it will affect vacuum and drying. All the impurity comes from the oil or dirt or dust of the instrument which need sterilization, also maybe comes from the water. In order to prolong the life of the drain filter, please note the following items: If draining filter plug up, you can solve according to fig 9-5. 1 Find the water filter. 2 Rotate off the filter screw.
SEA Series Steam Sterilizers 9.4. Clean the seal plate periodically. After using some time , the seal plate might have some scale build-up that might cause leaking. You should clean the seal plate periodically, using a soft cloth soaked with distilled water to wipe the rubber seal and the seal plate clean (Fig 9-7 & 9-8). If there is still leaking, you may need to take the rubber seal out for cleaning. If the seal be broken, you need to change with a new one.
SEA Series Steam Sterilizers 9.5Cleaning Steam generator 9.5.1 Aim: Clean the steam generator and steam pipe, to avoid the furring block the pipe. 9.5.2 Description: 20 min cleaning + 5 min drying 9.5.3 Purpose: to clean the steam generator furring, take it out of the machine through pre vacuum. 9.5.4 Operation: when the machine is inactivity, press SELECT for 5 seconds, the 134 light and 121 light will go on at mean time, it means you chose the cleaning cycle.
SEA Series Steam Sterilizers 10. Transportation & Storage 10.1 Preparation for transportation and storage.Power the machine off, unplug the power cord and let the chamber cool down. 10.2 The autoclave should be transported and stored in the follow conditions: Temperature: -40 ~ +55 Humidity: 85% Atmospheric pressure: 500Hpa ~ 1060 Hpa Caution: Don't drag the machine while moving. 11.
SEA Series Steam Sterilizers 12. Accessories 1 2 7 8 9 10 3 4 5 6 11 1). Instrument tray rack 1 pc and Instrument tray 3 pc s . 2). Power cord. 1 pc. 3). Mainboard Fuse 1 pc. 4). Water outlet tube 1 pc. 5). Tray holder 1 pc. 6). Filtrable net 1 pc. 7). Sealing ring 1 pc. 8). Fuse 2 pc s . 9). Draining O ring 2 pc s . 10). Level instrument 1 pc. 11). Door adjustment spanner 1 pc.
SEA Series Steam Sterilizers Appendix. Form1 Cycle mode Chart Description Item Digital display Mode 1 Ld Pre-heating 2 HE Heating 3 Cycle time Sterilizing 4 Dr_ Venting Chamber starts to vent and dry 5 Drying time Drying Instruments are being dried.
SEA Series Steam Sterilizers Form 3 ERROR CODE CHART Error Solution Serial number Code 1 E1 Sensor error Examine sensor 2 E2 Super pressure(>2.6 Bar) Examine inner temperature sensor 3 E3 Chamber temperature(>145 C) Examine outer temperature sensor 4 E4 Constant temperature and constant pressure failed Rerun parameter autoadjust program 5 E5 Puts the steam defeat(20S<0.
SEA Series Steam Sterilizers Fig 1 Cycle chart at 134 2.0bar Pressure 1.0bar 0 Time 1 2 3 1-2 Pre-heating 2-3 High temp. & high pressure 3-4 Sterilizing 4 5 6 4-5 Draining time 5-6 Drying time 1-6Sterilizing cycle Cycle chart at 121 2.0bar Pressure 1.0bar 0 Time 1 2 3 1-2 Pre-heating 2-3 High temp.
SEA Series Steam Sterilizers Cycle chart & schematics Operation manual 25
SEA Series Steam Sterilizers Piping diagram Fig 2 Exhaust solenoid valve Normally open valve Safety valve Chamber Condense pipe Reserved connector (G1/4) Inner temperature sensor Steam solenoid valve (Normally closed valve) Let in air pump Steam generator Used water tank Manual water filling exit Water tank waste water drain connection Drain connection 26 Operation manual
SEA Series Steam Sterilizers Troubleshooting 1.During venting or drying, the thump sounds. It means that the condensed water collector is full. You must drain the water from The collector. 2.Hissing from the chamber door. (Solving this problem according to item 8 Door Adjustment) 3.During a cycle, a banging sounds and large steam leaks from the chamber door and displays E6 code. Please verify whether the door knob is properly turned and locked.
SEA Series Steam Sterilizers Important information 1.The autoclave must be installed on a levered counter top. 2.When operated at a higher elevation of more than 500 meters,The machine must be reprogrammed. Please get in touch with your distributor for instructions. 3.Distilled water must be used to prolong the life of the machine. 4.The radiation openings in the machine must not be blocked or covered. 5.
