User guide

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Section 9 - Boiler Installation

Boiler Jacket Installation

1. Screw the four (4) jacket extensions (043) into the the

four outer holes in the corners of the rear boiler section.

Securely tighten the jacket extensions. Check other

bolts on the rear panel and tighten if necessary.

2. Place the large wrap-around insulation blanket (040)

over the boiler block. NOTE:The aluminum foil side of

the blanket should be facing out.

3. Place smaller piece of insulation (030) on top of the

insulation blanket. This will provide extra insulation on

the top of the boiler block.

4. Remove flue collector clean-out covers (see illustration

on page 7 for location).

5. Place rear insulation (060) on the rear panel. The holes

of the insulation should align with the clean-out ports

and the jacket extensions (043). Compress insulation

until the jacket extensions (043) protrude. NOTE:The rear insulation is two separate pieces (right and left) Position

with the aluminum foil side of the insulation facing out.

6. Align the right rear jacket panel (036) to the jacket extensions (043) and attach using two (2) M6 x 10 pan head

screws provided. Align the left rear jacket panel (038) to the jacket extensions (043) and attach using two (2) M6 x

10 pan head screws provided. Align the corresponding holes of the right and left rear jacket panels and secure

using five (5) sheet metal screws provided.

7. Re-attach the flue collector clean-out covers. NOTE: Do not over tighten bolts of the clean-out covers. Over tight-

ening may crack or break the covers.

8. Attach the right (093) and left (094) jacket panels. Each panel attaches to the unit using the hooks on the factory-

installed hinge brackets (018) at the front of the unit and the holes in the previously mounted rear panels.

9. Place the center panel (033), with flange edge down,

between side panels.

10. Attach the upper front trim panel (041) between the

right (093) and left (094) side panels. The front panel has

hooks which are inserted into slots in the front of the

side panels.

11. Align the hooks of the top panel (086) with those of slots

on the top of the side panels. Place top panel between

side panels and slide forward to lock in position.

Cap

Gasket

Lens

Sight Glass Installation

1. Remove the sight glass plug on the door of the unit.

2. Install sight glass assembly. Hand tighten (Fig. 10).

Figure 10

ATTENTION: THIS BOILER REQUIRES A LINER

(INCLUDED) FOR OPERATION. DO NOT

OPERATE BOILER WITHOUT LINER IN PLACE.