Flail Shredder 12 and 15 ft Models - 1446, 1446-1, 1806, and 1806-1 Series - FS, FSC, and FSB Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.
987rev701 8J306
Table of Contents Introduction……………………………………………………………………………………3 Location Reference……………………………………………………………….…..3 Parts Ordering………………………………………………………………………...3 Safety Suggestions…………………………………………………………………………..4 Safety Decals and Locations……………………………………………………………….4A Operating Instructions………………………………………………………………………..5 Transport Lock………………………………………………………………………………..6 Safety Chain…………………………………………………………………………………..6 Maintenance………………………………………………………………………………….
987rev701 8J306
INTRODUCTION To obtain maximum benefits from the Brillion Flail Shredder, please study this manual carefully before starting assembly or operation. A special section, "Assembly Instructions", is included. '• This Safety Alert symbol is used to call your attention to instructions concerning personal safety. Federal law requires you to explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine.
A SAFETY SUGGEST IONS Investigation has shown that nearly 1/3 of all farm accidents are caused by careless use of machinery. You can do your part in improving safety by observing the following suggestions. Insist that all people working with you or for you abide by them. 1. Do not stand between the tractor and shredder when attaching or detaching shredder unless both are not moving. 2.
A SAFETY WARNING SIGNS- Decal Locations The safety signs illustrated on this page are placed on the machine to warn of hazards. The warnings found on the signs are for your personal safety and the safety of those around you. OBSERVE THESE WARNINGS! Keep these signs clean so they can be observed readily. Wash with soap and water or cleaning solution as required to keep them visible. Replace safety signs should they become damaged, painted over or if they are missing.
5D019 9C594 5D020 IMPORTANT CAUTION CAUTION THIS TRANSMISSION BOX SHIPPED WITHOUT OIL! THIS TRANSMISSION BOX FOR 540 RPM ONLY! THIS TRANSMISSION BOX FOR 1000 RPM ONLY! BEFORE STARTING MACHINE ADD OIL SUMMER WINTER EP140 EP 90 528933 2J099 DANGER ROTATING DRIVE LINE FAILURE TO HEED THESE WARNING MAY RESULT IN PERSONAL INJURY OR DEATH. 528938 KEEP CLOTHING, YOURSELF AND OTHERS WELL CLEAR DO NOT OPERATE UNLESS PTO GUARDS, TRACTOR MASTER SHIELD AND IMPLEMENT GUARDS ARE IN PLACE.
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OPERATING INSTRUCTIONS Tractor Preparation Make sure tractor drawbar hitch hole is positioned correctiy for the power take-off speed to be used. 540 RPM 1-318 6 spline: 14" end of PTO shaft to hole center. 1000 RPM 1-3/8 21 spline: 16" end of PTO shaft to hole center. Center PTO shaft to top of drawbar: 8" preferred, 6" minimum, 12" maximum. Make sure tractor power take-off master shield is in place. Shredder Operation Run shredder at its rated RPM.
Transport Lock To prepare the machine for transport, raise it fully and assemble lock pin and spacers as shown in view at right. (A spacer on each end of the pin, held in place with roll pin and hair pin cotter.) When in the field position, pin and spacers can be stored in the center plate storage hole, just ahead of the hydraulic cylinder. BRACKET FOR “SLOW MOVING VEHICLE” EMBLEM Safety Chain Use the safety chain to help control drawn machinery should it separate from the tractor drawbar.
MAINTENANCE· Check oil level in gearbox before using. On the side of the gearbox are two plugs. Fill and maintain to lower level plug with proper grade of lubricant. Where temperatures are above 32° F. (0° C.) use SAE Grade 140EP. Below 32° F. (0° C.) use SAE Grade 90EP. Grease the implement drive assembly including the universal joint crosses and the telescoping tube and shaft. Compress the two halves of the drive line exposing the fitting. Do this daily.
TO CHECK PULLEY ALIGNMEN T �--= .-- Straight Edge Lay straight edge against both pulleys. Straight edge $hould touch on both edges of each pulley. It may be necessary to slide the pulley in or out on the shaft. as well as move the gear box to properly align the belts. It is important to'maintain pulley alignment for normal belt life.
987rev701 This is a side ~iew showing correct location of retainer used to keep the "0" ring from turning over. The retainers on·an the knives on one cylinder must all be put in on the same side of the bar. Page 8 1. Cylinder and bar Z. "U" Bracket 3. 4. 8J306 Capscrew Retainer 5. Lockwasher 6. Lock Nut 7. "D" Ring 8.
SHIPPING ..BUNDLES . MODEL FS1446 F§1806 FS1446-l FS!§06-1 Hood & Drive Assembly 3K652 3K653 3K654 Wheel Arm Assembly (2) 8J247 8J247 8J881 8J881 Front Hitch Bundle 50035 50035 50035 50035 Box Assembly (V-Belts) 8J249 8J249 8J249 8J249 Box Assembly (Skirts) 8D356 8D356 8D358 .
Wheel Spacing Dimensions 60" 30" 60" 15" 15 FT MACHINE CL 60" 12 FT MACHINE 987rev0913 60" CL Page 9A FS14461-18061 OpWhlDim 8J306
5. Install belts and tighten. See figures an~ instructions on proper belt tension and alignment on page 7. Tighten belts by loosening mounting bolts on gearbox base and upper pulley bearings, then tum adjusting screws. Move both gearbox and shaft bearings equally to maintain alignment betw~en pulleys and gearbox. To check alignment of pulleys and gearbox visually, sight along drive shaft shields using front of machine as a reference line. 6.
The machine is shipped with no grease in the gearbox. On the side of the gearbox you will find a plug located in front of the output shaft. Fill to bottom of the plug hole with the proper lubricant. Use SAE 140 EP when the temperature is above 32OF (0OC), and SAE 90 EP when the temperature is below 32OF (0OC). Do not overfill with lubricant.
LED Warning Lights Red LED Lamp Amber LED Lamp Amber LED Lamp LED Warning Lights Harness Flasher Control Module 7Pin/4Pin WP Harness When plugging in the LED 7-pin connector: 1) Make sure the tractor has a good clean receptacle, free of dirt and corrosion. 2) Make sure the 7-pin connector is inserted ALL the way in. With tighter fitting pins, operator may think the connector is all the way in, but really isn’t.
LED Installation Instructions 1. Attach both Red LED’s to the Center Light Brackets using (4) 1/4-20 x 1 1/4 Screws and Locknuts for each lamp. Ensure Red LED lenses faces rearward. 2. Attach both Amber LED’s to the outer Light Brackets using (4) 1/4-20 x 1 1/4 Screws and Locknuts. 3. Attach the Light Module to the Module Bracket using (2) 1/4-20 x 1 3/4 Screws and Locknuts. 4. Layout the Lamp Harness, noting that the connectors marked with Green Tape is Right Side and Yellow Tape is Left Side. 5.
967rev0713 Page 10D 8J306 AMBER LED FLASHER CONTROL MODULE LAMP HARNESS TIE STRAP DECAL PLATE 7PIN HARNESS LAMP HARNESS HEX NUT 1/4-20 8” TYWRAP RED LED WASHER HHCS, 1/4-20 X 1-3/4 RED REFLECTOR ORANGE STRIP DECAL PLATE ORANGE STRIP RED REFLECTOR HHCS, 1/4-20 X 1-1/2 HEX NUT 1/4-20 7PIN HARNESS 8” TYWRAP YELLOW REFLECTOR
SHREDDER SPECIFICATIONS (Subject to change without notice) Model FS1446 FS1446-1 FS1806 FS1806-1 Height of Cut Knives 12' Cutting 12' Cutting 15' Cutting 15' Cutting .. . . .. . . . .. . . . . ... . .. .. . . . Width Width Width Width 540 RPM 1000 RPM 540 RPM 1000 RPM . . . . . . . . . .Adjustable 0 to 16• 2• recommended minimum . • . . • . . . . . . . . . . . . . • . . . • . . . . . . . . ·.. . ..,... Heat treated steel Reversible FS1446 96 knives FS1806 128 knives Gears . . . . . . . .. . . . • .
Equipment from Landoll Corporat ion is built to exacting standards ensured by ISO 90 01:2008 registration at all Landoll manufacturing facilities. LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2014.