Model 2111 Coulter Chisel Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.
Table of Contents 1 Introduction Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 2 Standard Specifications 3 Assembly Instructions 2111-07/09 Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 2111-11/13/15 Coulter Chisel Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Wheel Lift Installation . . . .
Leveling (Front-to-Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Variable Ratio Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Coulter Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Depth Stop Adjustment (Manual) . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction The Landoll Model 2111 Coulter Chisel is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. CHAPTER 2 gives product specifications. These specifications supply lengths and measures for your equipment.
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! DANGER Danger means a life-threatening situation exists. Death can occur if safety measures or instructions on this label are not properly followed.
INTRODUCTION Notes 1-3
INTRODUCTION Page Intentionally Blank 1-4 F-719-0413 Edition
Chapter 2 Standard Specifications 2111 SERIES COULTER CHISEL W/ AUTO RESET SHANKS MODEL NO. WORKING WIDTH TRANSPORT WIDTH BLADE DIAMETER NO. OF BLADES NO. OF BEARINGS TIRE AND WHEELS 2111-07 2111-09 8’-9” 11’-3” 9’-10” 11’-9” 22” 22” 15 19 4 4 (2) 12.5L x 15, (4) 12.5L x 15, 12 ply - 6 bolt 12 ply - 8 bolt ESTIMATED WEIGHT (LBS.) 7,621 10,258 Specifications are subject to change without prior notification. 2111-11 13’-9” 14’-4” 22” 23 6 (4) 12.
STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS 3 3 9 2110-07-coil placement Figure 2-16: Coil Tine Harrow Placement (2111-07) 2-19
STANDARD SPECIFICATIONS 4-1/2 4-1/2 8-1/4 25 7-1/4 24 2110-09-coil placement Figure 2-17: Coil Tine Harrow Placement (2111-09) 2-20 F-719-0413 Edition
STANDARD SPECIFICATIONS 7-1/2 25 7-1/2 9-1/4 6-3/4 25 2110-11-coil placement Figure 2-18: Coil Tine Harrow Placement (2111-11) 2-21
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS 5-1/2 60 5-1/2 5-1/2 6 60 2110-15-coil placement Figure 2-20: Coil Tine Harrow Placement (2111-15) 2-23
STANDARD SPECIFICATIONS 2-24 F-719-0413 Edition
Chapter 3 Assembly Instructions It is very important that your new 2111 Coulter Chisel be properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are provided in “Standard Specifications” on page 2-1. They show proper shank and light mounting bracket spacing. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are damaged or missing. Be sure to return screws, clips, etc.
ASSEMBLY INSTRUCTIONS CENTER FRAME 3/4-10 X 2-1/4 HEX HEAD CAP SCREW 3/4-10 HEX LOCK NUT 1 SHANK EXTENSION W/ PLATE (2110-09) U-BOLT, 3/4 X 6 X 6-13/16 MODELS 2110-07/09 3/4-10 HEX LOCK NUT 1 SHANK EXTENSION (2110-13) 3/4-10 HEX LOCK NUT RIGHT FRAME HALF 3/4-10 X 2-1/4 HEX HEAD CAP SCREW BUSHING LEFT FRAME HALF MODELS 2110-11/13/15 frame assembly op 2 SHANK EXTENSION (2110-15) Figure 3-1: Frame and Extension Installation 3-2 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS 2111-07/09 Frame Assembly 1. No assembly is needed for the 2111-07 or 2111-09 frame. However, it needs to be placed on stands about 36" high in an open, level area. 2. If you have a 2111-09 Coulter Chisel, attach the 1 shank frame extensions using 3/4-10 x 2-1/4 hex head cap screws and hex lock nuts. See Figures 2-3 thru 2-4 for extension locations.
ASSEMBLY INSTRUCTIONS LIFT BEARING MOUNT BRACKET CLEVIS PIN FRAME ASSEMBLY ROLL PIN 3-1/2 X 16 HYDRAULIC CYLINDER 4” BEARING 3/4-10 X 2 HEX HEAD CAP SCREW LIFT BEARING CAP 1-5/8 X 1-1/4 X 1 BUSHING 3/4-10 X 2 HEX HEAD CAP SCREW LIFT BEARING CAP 3/4-10 HEX LOCK NUT 3/4-10 HEX LOCK NUT LUG NUT 1-8 HEX LOCK NUT LEVELER TUBE LIFT HITCH PIN 1/2 X 2-1/4 SLOTTED SPRING PIN lift wheel assembly op TIRE AND WHEEL ASSEMBLY Figure 3-2: Wheel Lift Installation 3-4 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS Wheel Lift Installation 1. Position the lift under the lift bearing mount brackets on the frame assembly (See Figure 3-2.) IMPORTANT The wheel lift arms should point toward the rear of the machine with the cylinder anchors facing up. 2. Install the lift to the frame assembly using 3/4-10 x 2 hex head cap screws, lift bearing caps, 4" bearings, and hex lock nuts. 3. Insert 1-5/8 x 1-1/4 x 1 bushing into each cylinder mount plate of the shank lift. 4.
ASSEMBLY INSTRUCTIONS 1-1/4N FLAT WASHER 1-8 HEX LOCK NUT HITCH PIN LEVELER TUBE 1-1/4 - 7 HEX NUT 1/2 X 2-1/4 GROOVED ALLOY PIN 1-1/4 SLOTTED LOCK WASHER HITCH RADIUS ROD ASSEMBLY 1-1/4 - 7 X 8 HEX HEAD CAP SCREW LEVELER TOWER 1-1/4 - 7 HEX NUT 1-1/4 SLOTTED LOCK WASHER FRAME ASSEMBLY WING NUT CLAMP 3/8-16 HEX NUT 1/4-20 X 1 HEX HEAD CAP SCREW 3/4-10 FLANGE NUT 3/8-16 X 3-1/2 ALL THREAD SCREW 1/4-20 HEX LOCK NUT 1-1/4-7 X 9-1/2 HEX HEAD CAP SCREW JACK 1/2 X 2-1/4 GROOVED ALLOY PIN 1-8 X 7-1/2 OR
ASSEMBLY INSTRUCTIONS 3/4-10 HEX LOCK NUT HEIGHT CLAMP QUICK HITCH PIN HITCH WEIGHT ADJUSTMENT WRENCH HITCH WELDMENT LH RADIUS ROD SCREW ASSEMBLY 1/4 ZERK FITTING 1-3/4-5 LH HEX JAM NUT 1-1/4 SLOTTED LOCK WASHER 1-1/4-7 HEX NUT HITCH RADIUS ROD 1-8 X 7-1/2 HITCH CLEVIS BOLT 1-3/4-5 HEX JAM NUT 1N FLAT WASHER 1-8 HEX LOCK NUT 1/4 X 1-3/4 ROLL PIN 1-1/4-7 X 8 HEX HEAD CAP SCREW 1-8 X 8-1/2 HEX HEAD CAP SCREW CAT IV HITCH RING 41,000# SAFETY CHAIN RH RADIUS ROD SCREW ASSEMBLY 3/4-10 X 4-1/2 (1 WEIGHT
ASSEMBLY INSTRUCTIONS Hitch Installation IMPORTANT 1. Attach the hitch weldment to the front of the frame using hitch pins, 1-8 hex lock nuts, and 1/2 x 2-1/4 slotted spring pins (See Figure 3-3.) The leveler tower must be installed so that the narrow end of the tower is down and the reinforced holes are to the rear of the machine. 2. Move the jack to the forward mounting tube and rotate to parking position to support the front of the hitch. 7.
ASSEMBLY INSTRUCTIONS DEPTH STOP TUBE ASSEMBLY 3/8-16 X 1-1/4 HEX HEAD CAP SCREW 5/8-11 HEX LOCK NUT DEPTH STOP MOUNT 5/8-11 X 2-1/2 HEX HEAD CAP SCREW 5/16-18 X 5 HEX HEAD CAP SCREW SHANK LIFT DEPTH STOP GUIDE DEPTH STOP HANDLE 3/8-16 HEX LOCK NUT SLIDE PAD VALVE MOUNT PLATE (WELDED TO FRAME) STRAIGHT ADAPTER 90 ELBOW FRAME ASSEMBLY 5/16-18 HEX LOCK NUT LIMIT VALVE 2111 depth stop tube assy op Figure 3-5: Depth Stop Assembly Installation 3-9
ASSEMBLY INSTRUCTIONS Depth Stop Tube Assembly 1. Attach the depth stop mount to the lift using 3/8-16 x 1-1/4 hex head cap screws and hex lock nuts. 2. Lay the depth stop tube assembly on top of the center frame. Insert a 5/8-11 x 2-1/2 hex head cap screw in the rear hole of the tube assembly from the left side (See Figure 3-5.) Insert the screw through the depth stop mount on the center lift and secure with a 5/8-11 hex lock nut. 4.
ASSEMBLY INSTRUCTIONS FRAME ASSEMBLY 90 ADAPTER 4 X 8 MASTER HYDRAULIC CYLINDER 90 ADAPTER RIGHT COULTER GANG ASSEMBLY 90 ELBOW W/ RESTRICTOR ROLL PIN CLEVIS PIN COULTER SPRING ROD ASSEMBLY STEEL BUSHING 90 ADAPTER 3-3/4 X 8 SLAVE HYDRAULIC CYLINDER LEFT COULTER GANG ASSEMBLY 1-8 HEX LOCK NUT SHANK PIN 1/2 X 2-1/4 GROOVED ALLOY PIN coulter gang assembly op Figure 3-6: Coulter Gang Installation 3-11
ASSEMBLY INSTRUCTIONS Coulter Gang Installation DANGER Coulter blades are extremely sharp. exercise extreme care when working on or near coulter blades. Do not allow coulters to roll over or fall onto any body part. Do not allow wrenches to slip when working near coulter blades. Never push wrenches toward coulter blades. Do not climb over machine above coulter blades. Failure to stay clear of coulter blade edges can cause serious personal injury or death. 1.
ASSEMBLY INSTRUCTIONS CLAMP ASSEMBLY 3/4-10 HEX LOCK NUT 1-1/4 X 2-1/2 X 32 o 50 SHANK 3/4-10 X 5 HEX HEAD CAP SCREW 2 X 1 X 18 SPIKE 1/2-13 X 3 HEX HEAD CAP SCREW 3/4-10 X 4 HEX HEAD CAP SCREW 1/2 HEAVY HEX NUT NOTE: 1/2 X 4 X 26 TWISTED SHOVEL OPTION. RT AND LT ARE DETERMINED BY DIRECTION DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL. HARDWARE REQUIRED INCLUDES 1/2-13 X 3 PLOW BOLTS, 1/2 HEAVY DUTY FLAT WASHER, AND 1/2-13 HEAVY HEX NUTS.
ASSEMBLY INSTRUCTIONS Auto Reset Shank and Shovel Installation 1. Attach each shank assembly to each clamp assembly using 3/4-10 x 5 hex head cap screw in the top hole, 3/4-10 x 4 hex head cap screw in the bottom hole, and hex lock nuts. Be sure that twisted shovels are placed correctly (See Figures 2-1 thru 2-9.) NOTE 2. For shallower depths, it may be necessary to move shank into upper mounting holes. For certain conditions shank may also be rotated forward when using twisted shovels. 3-14 1.
ASSEMBLY INSTRUCTIONS SHEAR BOLT CLAMP 12” OFFSET SHEAR BOLT CLAMP 5/8-11 HEX LOCK NUT 3/4-10 HEX LOCK NUT 1-1/4 X 2-1/2 X 32 o 50 SHANK 5/8-11 X 5-1/2 HEX HEAD CAP SCREW 3/4-10 X 4 HEX HEAD CAP SCREW 2 X 1 X 18 SPIKE 1/2-13 X 3 HEX HEAD CAP SCREW 5/8 X 3/4 X 1-1/4 CONNEX BUSHING 1/2-13 HEAVY HEX NUT NOTE: 1/2 X 4 X 26 TWISTED SHOVEL OPTION. RT AND LT ARE DETERMINED BY DIRECTION DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL.
ASSEMBLY INSTRUCTIONS Rigid Shear Shank and Shovel Installation 1. Attach each shank assembly to each clamp assembly using 3/4-10 x 4 hex head cap screws and hex lock nuts in the top hole and 5/8-11 x 5-1/2 hex head cap screw and hex lock nut in the lower hole (See Figure 3-8.) IMPORTANT 5/8 x 3/4 x 1-1/4 connex bushings shown in the drawing are installed at the Landoll Corporation. 2. Install 2 x 1 x 18 spikes or 1/2 x 4 x 26 twisted shovels onto shanks as follows: a.
ASSEMBLY INSTRUCTIONS DEPTH INDICATOR GAUGE W/ DECAL DEPTH GAUGE GUIDE 5/8-11 x 6-11/16 x 5-1/2 U-BOLT 1/2-13 HEX LOCKNUT 5/8-11 FLANGE HEAD SERRATED NUT DEPTH GAUGE MOUNT 1/2-13 X 5 HEX HEAD CAP SCREW 5/8-11 x 6-11/16 x 7-1/2 U-BOLT 2110 depth gauge inst Figure 3-9: Depth Gauge Installation 3-17
ASSEMBLY INSTRUCTIONS Depth Gauge Installation NOTE The depth gauge assembly is attached to the coulter gang tube and front frame tube and may be placed at the discretion of the operator. 1. Attach depth gauge guide to the front frame tube using 5/8-11 x 6-11/16 x 5-1/2 u-bolt and flange head serrated nuts (See Figure 3-9.) 2. Attach depth gauge mount to the coulter gang tube using 5/8-11 x 6-11/16 x 7-1/2 u-bolt and flange head serrated nuts. 3.
ASSEMBLY INSTRUCTIONS 1/8 HAIR PIN (A) (B) CYLINDER STOP L-PIN (G) (E) (H) (F) (C) (D) FRONT OF MACHINE 1-1/2 X 16 LOCKOUT PLUG PORTS A & F 90 ADAPTER 3/8 X 90 (7 - 9 MODELS) OR 3/8 X 105 (11-15 MODELS) HOSE ASSEMBLY 3-1/2 x 16 HYDRAULIC CYLINDER 90 ADAPTER ADAPTER 3/8 X 105 (7 - 9 MODELS) OR 3/8 X 120 (11-15 MODELS) HOSE ASSEMBLY 1/2 X 31 HOSE ASSEMBLY 1/2 X 220 HOSE ASSEMBLY (H) 90 ADAPTER (E) 1/2-13 X 3-1/2 HEX HEAD CAP SCREW AND HEX LOCK NUT (D) 8 PORT MANIFOLD 3/4-16 MALE COUPLER
ASSEMBLY INSTRUCTIONS 3/8-16 X 3 HEX HEAD CAP SCREW HOSE CLAMPS 3/8-16 HEX LOCK NUT 2110 hitch hose clamps Figure 3-12: Hitch Hose Clamps and Color Design Hydraulic Installation NOTE See Figures 3-10 and 3-11 for wheel lift and coulter lift hydraulic diagram. 1. Install the manifold to the manifold bracket on the frame using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts. 2. Install 90o adapter in port E in the rear of the manifold. 3-20 3.
ASSEMBLY INSTRUCTIONS MAIN WARNING LIGHT HARNESS REAR WARNING LIGHT HARNESS YELLOW REFLECTOR (FRONT OF BRACKET) ORANGE STRIPE RED REFLECTOR 1/2-13 X 8-1/2 HEX HEAD CAP SCREW LH LIGHT BRACKET #8-32 X 1/2 SLOT PAN HEAD SCREW 1/4-20 X 1-1/4 HEX HEAD CAP SCREW ENHANCED LIGHTING MODULE 1/4-20 HEX LOCK NUT 1/4-20 X 1-1/4 HEX HEAD CAP SCREW AMBER SINGLE LAMP SMV EMBLEM RH LIGHT BRACKET 1/4-20 X 3/4 HEX HEAD CAP SCREW 1/2-13 X 5-1/2 HEX HEAD CAP SCREW SMV MOUNTING BRACKET WARNING LIGHT BAR 1/2-13 HEX LO
ASSEMBLY INSTRUCTIONS Light Installation NOTE See Figures 2-1 thru 2-10 for light bracket placement. If no dimension is given for a bracket, it should be located against frame member as shown in drawing. 1. Attach inner tail light mounting bracket supports to the center frames using 1/2-13 x 8-1/2 hex head cap screws, warning light bars, and hex lock nuts (See Figure 3-13.) 3-22 2.
ASSEMBLY INSTRUCTIONS Final Assembly Rear Jack Installation (Option) 1. Attach a tractor to the implement and charge the lift system hydraulics as described in “Hydraulic Lift System” on page 4-2. A rear jack assembly is available for use on the rear of the Coulter Chisel. 2. Install the 1-1/2 x 16 lockouts on both 3-1/2 x 16 cylinders on the frame. 3. Connect lights to the tractor and verify operation. 4. Check tires for proper inflation 5.
ASSEMBLY INSTRUCTIONS REAR TOW HITCH - SHORT ARM 2110 rear tow hitch placement Figure 3-17: Rear Tow Hitch Placement - Short (Option) 3-24 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS REAR TOW HITCH - MEDIUM ARM 2110 rear tow hitch placement Figure 3-18: Rear Tow Hitch Placement - Medium (Option) 3-25
ASSEMBLY INSTRUCTIONS REAR TOW HITCH - LONG ARM 2110 rear tow hitch placement Figure 3-19: Rear Tow Hitch Placement - Long (Option) 3-26 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS 5/8-11 X 9-1/2 HEX HEAD CAP SCREW GR5 REAR TOW HITCH ARM REAR TOW HITCH ASSEMBLY REAR TOW HITCH ARM W/ HOSE LOOPS 3/4-10 HEX LOCK NUT GRB 3/4-10 X 2-1/2 HEX HEAD CAP SCREW 5/8-11 HEX LOCK NUT GRB REAR HITCH CLAMP PLATE m148332 op Figure 3-20: Rear Tow Hitch Installation (Option) Rear Tow Hitch Installation (Option) 1. Attach rear tow hitch to the rear tow hitch arms using 3/4-10 x 2-1/2 hex head cap screws and hex lock nuts. 2.
ASSEMBLY INSTRUCTIONS REAR BAR OF FRAME ASSEMBLY CHOPPER REEL ARM ASSEMBLY 3/4-10 X 3 HEX HEAD CAP SCREW 3/4-10 X 13 HEX HEAD CAP SCREW 3/4-10 X 2 HEX HEAD CAP SCREW 2 HOLE SUPPORT PLATE (INSIDE TUBE) ARM SUPPORT TUBE MOUNT PLATE 3/4-10 HEX LOCK NUT GANG BAR MOUNT PLATE REEL/GANG BAR ASSEMBLY 3/4-10 X 6 HEX HEAD CAP SCREW 2110 bolt over frame chopper reel assy op Figure 3-21: Standard or Hydraulic Tubular Mount Chopper Reel Installation (Option 3-28 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS Standard Tubular Mount Chopper Reel Installation (Option) 1. Install 2 hole support plate into chopper reel arm assembly. Use (2) 3/4-10 x 3 hex head cap screws to hold plate in place. 2. Slide chopper reel arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-11 thru 2-15, and 3-21.) 3/16 HAIR PIN 1/4 X 2-1/2 SLOTTED ROLL PIN PIN 3. Attach top plate to top of chopper reel arm assembly using (4) 3/4-10 x 13 hex head cap screws.
ASSEMBLY INSTRUCTIONS 2-1/2 X 1-1/2 HYDRAULIC CYLINDER 45 ADAPTER (A) (B) 1/4 X 72 HOSE ASSEMBLY 90 ADAPTER FRONT OF MACHINE 1/4 X 78 HOSE ASSEMBLY (E) (C) (D) (G) (H) (F) 8 PORT HYDRAULIC MANIFOLD (D) (C) 90 ELBOW HYDRAULIC UNION STRAIGHT ADAPTER ADAPTER (A) (G) 1/4 X 78 HOSE ASSEMBLY (H) (B) 3/8 X 252 HOSE ASSEMBLY 3/8 x 110 HOSE ASSEMBLY 1/4 X 72 HOSE ASSEMBLY HOSE CLAMP 2110-07 hyd chopper reel hydraulics op Figure 3-24: Chopper Reel Hydraulic Installation (2111-07) (Option) 3-30 F-7
ASSEMBLY INSTRUCTIONS HOSE A HOSE CLAMP HOSE E 2110-09 2110-11 2110-13 2110-15 1/4 X 80 HOSE ASSEMBLY 1/4 X 102 HOSE ASSEMBLY 1/4 X 116 HOSE ASSEMBLY 1/4 X 130 HOSE ASSEMBLY 2110-09 2110-11 2110-13 2110-15 HOSE B 2110-09 2110-11 2110-13 2110-15 HOSE F 2110-09 2110-11 2110-13 2110-15 1/4 X 86 HOSE ASSEMBLY 1/4 X 104 HOSE ASSEMBLY 1/4 X 120 HOSE ASSEMBLY 1/4 X 137 HOSE ASSEMBLY 2-1/2 X 1-1/2 HYDRAULIC CYLINDER 1/4 X 60 HOSE ASSEMBLY 1/4 X 78 HOSE ASSEMBLY 1/4 X 64 HOSE ASSEMBLY 1/4 X 57 HOSE ASSEMBL
ASSEMBLY INSTRUCTIONS HOSE MOUNT TUBE (2110-07 & 2110-09) 1/2-13 HEX LOCK NUT 8 PORT MANIFOLD ASSEMBLY 1/2-13 X 4 HEX HEAD CAP SCREW 5/8-11 FLANGE HEAD SERRATED NUT 2-3/4 X 4 X 5/8-11 U-BOLT HOSE MOUNT PLATE 6-11/16 X 5-1/2 X 5/8-11 U-BOLT HOSE MOUNT TUBE (2110-11, 2110-13, & 2110-09) 2110 hyd chopper tube mount assy Figure 3-26: Hose Mount Tube Installation 3-32 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS ATTACH HOSE TO TOP OF FRAME USING HOSE CLAMPS (P/N’S 172977 AND 174784) ROUTE HOSES TO TRACTOR HOSE MOUNT TUBE 2110 chopper reel hose routing2 Figure 3-27: Hose Mount Tube Installation Hydraulic Tubular Mount Chopper Reel Installation 1. Install hydraulic chopper reels in the same manner described for standard tubular mount chopper reels (See “Standard Tubular Mount Chopper Reel Installation (Option)” on page 3-29.) 2.
ASSEMBLY INSTRUCTIONS 3/4-10 X 3 HEX HEAD CAP SCREW 2 HOLE SUPPORT PLATE (INSIDE TUBE) COIL TINE HARROW ARM ASSEMBLY 3/4-10 HEX LOCK NUT 5/8-11 FLANGE HEAD SERRATED NUT 3/4-10 X 13 HEX HEAD CAP SCREW HARROW STIFFENER PLATE MOUNT PLATE ARM SUPPORT TUBE MOUNT PLATE 3/4-10 HEX LOCK NUT U-BOLT 3 ROW HARROW ASSEMBLY 2130-21-tine-1 Figure 3-29: Coil Tine Harrow Installation 3-34 F-719-0413 Edition
ASSEMBLY INSTRUCTIONS Coil Tine Harrow Installation See Figures 2-16 thru 2-20 for 3 Row Coil Tine Harrow placement dimensions. 1. Install 2 hole support plate into coil tine harrow arm assembly. Use (2) 3/4-10 x 3 hex head cap screws to hold plate in place. 2. Slide coil tine harrow arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-16 thru 2-20 and 3-29.) 3. Attach top plate to top of chopper reel arm assembly using (4) 3/4-10 x 13 hex head cap screws.
ASSEMBLY INSTRUCTIONS Notes: 3-36 F-719-0413 Edition
Chapter 4 Operation and Maintenance DANGER Never allow anyone to ride on the 2111 Coulter Chisel at any time. Allowing a person to ride on the machine can inflict serious personal injury or death to that person. DANGER Coulter blades are extremely sharp. Exercise extreme care when working on or near coulter blades. Do not allow coulters to roll over or fall onto any body part. Do not allow wrenches to slip when working near coulter blades. Never push wrenches toward coulter blades.
OPERATION AND MAINTENANCE Tractor Preparation Hydraulic Lift System The Landoll 2111 Coulter Chisel is designed to be pulled by tractor equipped with a double lip or clevis type hitch. If your tractor is not equipped as such, you need to purchase the hitch from your local tractor dealer. If your Coulter Chisel is equipped with the clevis option, this should be removed. The clevis option is only for transport use.
OPERATION AND MAINTENANCE 1. The hydraulic lift system contains cylinders plumbed together. It is important that the cylinders be connected in the proper series for the lift system to operate correctly. 2. The hydraulic system is not filled with oil and should be purged of air before transporting and field operations. Carefully hitch the Coulter Chisel to the tractor and connect the hydraulic lift hoses. Check to make sure the tractor hydraulic reservoir is full of the manufacturer’s recommended oil.
OPERATION AND MAINTENANCE Hydraulic Coulter Gang Lift System The rephasing coulter gang lift system must be purged of air before beginning field operation. 1. Make sure the tractor's hydraulic reservoir is full of the manufacturer's recommended oil. 2. Extend the lift cylinder and raise the machine. 3. Fully extend the coulter gang cylinders and hold the tractor lever to allow oil to bypass and fill each coulter gang cylinder.
OPERATION AND MAINTENANCE Field Operation Leveling (Front-to-Rear) 1. Raise the unit to take the weight off of the transport locks. Remove the transport locks from the lift cylinders. Store the transport locks on the retainers above the main lift (See Figure 4-4.) 1. The leveling feature on the Coulter Chisel is used to keep the machine level when raising the unit from a working position to a transport position.
OPERATION AND MAINTENANCE Variable Ratio Adjustment The leveler is equipped with a variable ratio adjustment. This is located at the rear of the hitch and at the center of the wheel lift where the leveler tube attaches. Connect the leveler tube to the top hole in the center lift and the bottom hole in the tongue for normal operation. This will cause the rear of the machine to raise higher than the front increasing transport height.
OPERATION AND MAINTENANCE Coulter Blades 1. The 2111 Coulter Chisel is equipped with 22" coulter blades. 2. The 22” diameter blades are flat with a thickness of 4 ga (.256”) and are standard for the 2111 Coulter Chisel. 3. Sharpening – In some cases there is a desire to sharpen coulter blades for improved cutting. There are several people who roll-sharpen coulter blades. Most coulter blades used today are made of chrome-boron steel.
OPERATION AND MAINTENANCE Depth Stop Adjustment (Manual) Wheel Bearing Maintenance The operating depth of the Coulter Chisel is controlled by a single-point depth stop. The stop is located at the center front of the machine. Wheel bearing maintenance should be performed at the beginning of every season of use. Check the wheel bearings periodically for excessive end play. If needed, adjust or replace them using the following procedure: 1.
OPERATION AND MAINTENANCE Hydraulic Maintenance 1. Check the tractor hydraulic fluid level per tractor owners manual and after any leakage. Check fluid level with the cylinders in the retracted position. 2. If a cylinder or valve leaks, disassemble the parts to determine the cause of the leak. Any time a cylinder is opened up, or whenever any seal replacement is necessary, it is advisable to clean all parts and replace all seals. Seal kits are available from your Landoll dealer. 3.
OPERATION AND MAINTENANCE 4. Check that tires are of proper size, load rating, and inflated to manufacture specifications before transporting. Check wheel lug bolts to insure tightness. 5. Know the transport heights and widths of the unit before transporting. Attachments can increase the transport dimensions of the implement. Use caution when transporting near bridges and power lines. WARNING Electrocution can occur without direct contact. 6. Raise the unit to full transport height.
OPERATION AND MAINTENANCE 4 1 2 2 3 4 1 2111 lube Figure 4-10: Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION INTERVAL (Hours Unless Stated) NO.
OPERATION AND MAINTENANCE Lubrication Maintenance Storage 1. Table 4-1 specifies the lubrication points and intervals on the 2111 Coulter Chisel. Proper maintenance of your machine will, under normal operating conditions, help to keep it operating at or near its peak performance for an extended period of time. Proper maintenance is also a condition of keeping your warranty in good status (See Figure 4-10.) 1. The service life of the Coulter Chisel will be extended by proper off-season storage practices.
OPERATION AND MAINTENANCE Notes 4-13
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Chapter 5 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2111 Coulter Chisel. Follow all safety precautions stated in the previous when making any adjustments to your machine. PROBLEM PROBABLE CAUSE SOLUTION UNIT NOT PULLING EVEN Coulter gangs uneven depth Adjust depth/rephase coulter gang cylinders (See “Hydraulic Coulter Gang Lift System” on page 4-4.
TROUBLESHOOTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION HYDRAULIC - ENTIRE UNIT SETTLING Depth stop valve not working Repair valve COULTER GANG PLUGGING Operating depth too deep Raise unit. Conditions too wet Wait until conditions more favorable.
Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 2111 Coulter Chisel Operator’s Manual Re-Order Part Number F-719-0413 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.
