Model 2131 Wing Coulter Chisel Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.
Table of Contents 1 Introduction Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 2 Standard Specifications 3 Assembly Instructions Wing Coulter Chisel Center Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Leveling (Front-to-Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Leveling (Side to Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Variable Ratio Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction The Landoll Model 2131 Wing Coulter Chisel is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. CHAPTER 2 gives product specifications. These specifications supply lengths and measures for your equipment.
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! DANGER Danger means a life-threatening situation exists. Death can occur if safety measures or instructions on this label are not properly followed.
INTRODUCTION Notes 1-3
INTRODUCTION Page Intentionally Blank 1-4 F-721-0513 Edition
Chapter 2 Standard Specifications 2131 SERIES WING COULTER CHISEL W/ AUTO RESET SHANKS MODEL NO. WORKING WIDTH TRANSPORT WIDTH TRANSPORT HEIGHT NO. OF BLADES NO. OF BEARINGS TIRE AND WHEELS 2131-17 2131-19 2131-21 2131-23 21’-3” 23’-9” 26’-3” 28’-9” 16’-1” 16’-1” 15’-6” 15’-6” 11’-1” 11’-7” 13’-5” 13’-11” 35 39 43 47 8 10 12 12 (4) 12.5L x 15, Farm Highway Service F Load - 8 Bolt (4) 32/1550 x 16.5 Load Range G (Galaxy or Carlisle) ESTIMATED WEIGHT (LBS.
STANDARD SPECIFICATIONS SPECIFIC BOLT TORQUES Disc Gang Shafts 9/16-18 Lug Bolts and Nuts (Heavy Duty Disc) 5/8-18 Lug Bolts and Nuts (Heavy Duty Disc) 2-2 1,200 Ft./Lbs. 80 - 90 ft. lbs 85 - 100 ft.
STANDARD SPECIFICATIONS 2-3
STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: LT AND RT INDICATES THE RECOMMENDED PLACEMENT FOR TWISTED SHOVELS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS NOTE: AUTO RESET SHANK MODEL SHOWN. CHOPPER REELS ATTACH TO RIGID SHEAR SHANK MODELS USING SAME DIMENSIONS.
STANDARD SPECIFICATIONS 7-1/2 5-1/2 7 7-1/2 6 28-1/4 60 7-3/4 27-3/4 2130-17 6-1/2 3-1/2 7 29 6-1/2 8 7 56 29 2130-19 Figure 2-20: Coil Tine Harrow Placement (2131-17 & 2131-19) 2-25
STANDARD SPECIFICATIONS 5-1/2 5-1/2 5-1/2 18 36 18 60 36 5-3/4 2130-21 5-1/2 3-1/2 4-7/8 60 56 5-1/2 8 5 60 2130-23 Figure 2-21: Coil Tine Harrow Placement (2131-21 & 2131-23) 2-26 F-721-0513 Edition
STANDARD SPECIFICATIONS 3-1/2 7-7/8 90-1/4 3-1/2 3-1/2 19-7/8 56 7-1/4 90-1/4 2130-25 Figure 2-22: Coil Tine Harrow Placement (2131-25) 2-27
STANDARD SPECIFICATIONS 2-28 F-721-0513 Edition
Chapter 3 Assembly Instructions It is very important that your new 2131 Wing Coulter Chisel be properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are provided in “Standard Specifications” on page 2-1. They show proper shank and light mounting bracket spacing. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are damaged or missing. Be sure to return screws, clips, etc.
ASSEMBLY INSTRUCTIONS 1-8 HEX LOCK NUT 1-1/2 FLANGE BEARING LEVELER TUBE 1-1/4N FLAT WASHER HITCH PIN 1-8 HEX LOCK NUT 1/2 X 2-1/4 GROOVED ALLOY PIN 1-1/4 - 7 HEX NUT 1-1/4 - 7 HEX NUT 1-1/4 SLOTTED LOCK WASHER HITCH RADIUS ROD ASSEMBLY 1-1/4 - 7 X 8 HEX HEAD CAP SCREW LEVELER TOWER WING NUT CLAMP 3/8-16 HEX NUT 1-8 X 7-1/2 HEX HEAD CAP SCREW LIFT 1/4-20 X 1 HEX HEAD CAP SCREW 3/4-10 FLANGE NUT 3/8-16 X 3-1/2 ALL THREAD SCREW 1/4-20 HEX LOCK NUT 1-1/4 SLOTTED LOCK WASHER FRAME ASSEMBLY 1-1
ASSEMBLY INSTRUCTIONS HITCH CLAMP 1/4 ZERK FITTING 3/4-10 HEX LOCK NUT 1-3/4-5 LH HEX JAM NUT WEIGHT LOCK PLATE LH RADIUS ROD SCREW ASSEMBLY HITCH WEIGHT 1/4 X 1-3/4 ROLL PIN HITCH RADIUS ROD 1-3/4-5 HEX JAM NUT 1-1/4 SLOTTED LOCK WASHER 1-1/4-7 HEX NUT RH RADIUS ROD SCREW ASSEMBLY ADJUSTMENT WRENCH HITCH WELDMENT 1-8 X 7-1/2 HITCH CLEVIS BOLT 1-1/4-7 X 8 HEX HEAD CAP SCREW QUICK HITCH PIN 3/4-10 X 4-1/2 (1 WEIGHT) 3/4-10 X 6-1/2 (2 WEIGHTS) 3/4-10 X 8-1/2 (3 WEIGHTS) 3/4-10 X 10-1/2 (4 WEIGHTS) HEX
ASSEMBLY INSTRUCTIONS Wing Coulter Chisel Center Frame Assembly WARNING Do not attempt to lift heavy parts (such as the frame, coulter gangs, wheel lift, and pull hitch) manually. Use a hoist or a forklift to move these parts into position. IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures. 1. Place center frame assembly on stands approximately 36” high.
ASSEMBLY INSTRUCTIONS DEPTH STOP TUBE ASSEMBLY 3/8-16 X 1-1/4 HEX HEAD CAP SCREW 5/8-11 HEX LOCK NUT DEPTH STOP MOUNT 5/8-11 X 2-1/2 HEX HEAD CAP SCREW 5/16-18 X 5 HEX HEAD CAP SCREW SHANK LIFT DEPTH STOP GUIDE DEPTH STOP HANDLE 3/8-16 HEX LOCK NUT SLIDE PAD VALVE MOUNT PLATE (WELDED TO FRAME) STRAIGHT ADAPTER 90 ELBOW FRAME ASSEMBLY 5/16-18 HEX LOCK NUT LIMIT VALVE 2131 depth stop tube assy op Figure 3-3: Depth Stop Assembly Installation 3-5
ASSEMBLY INSTRUCTIONS Depth Stop Tube Assembly 1. Attach the depth stop mount plate to the shank lift using 3/8-16 x 1-1/4 hex head cap screws and hex lock nuts. 2. Lay the depth stop tube assembly on top of the center frame. Insert a 5/8-11 x 2-1/2 hex head cap screw in the rear hole of the tube assembly from the left side (See Figure 3-3.) Install a 5/8-11 hex lock nut on the screw. Do not over tighten, as the depth stop must pivot on this screw. 3.
ASSEMBLY INSTRUCTIONS NOTE: FRONT FOLD CYLINDER FITTINGS SHOULD FACE THE REAR OF THE MACHINE. REAR FOLD CYLINDER FITTINGS SHOULD FACE THE FRONT OF THE MACHINE.
ASSEMBLY INSTRUCTIONS Center Frame Tires 1. Install the tire and wheel assemblies on the center section (See Figure 3-4.) 2. All models use tire and wheel assembly (p/n 157000 - Galaxy or p/n 165235 - Goodyear or p/n 175830 Carlisle). (See Figure 3-5.) NOTE: ALL TIRE/WHEEL ASSEMBLIES ARE MOUNTED WITH THE VALVE STEM FACING OUTWARD. Fold Anchor And Bolt-on Mount Installation 1. For 17 and 19 shank models, assemble the fold anchor to the rear cross bar using u-bolts and 5/8-11 hex lock nuts (See Figure 3-4.
ASSEMBLY INSTRUCTIONS RIGHT WING FRAME ASSEMBLY 4 X 16 SLAVE 1 HYDRAULIC CYLINDER 90 ADAPTERS 1/2 X 2-1/4 GROOVED ALLOY PIN HITCH PIN 1-1/2 THRUST WASHER (INSTALL TO FRONT SIDE) 1-8 HEX LOCK NUTS 5/16 X 2-1/2 SPRING SLOTTED PIN FOLD PIN 4 X 30 HYDRAULIC CYLINDER 3/16 HAIR PIN CENTER FRAME ASSEMBLY WING LOCK PIN 1/4 X 3 ROLL PIN 1-1/4N FLAT WASHER BOLT-ON HINGE 4-1/2 X 16 MASTER HYDRAULIC CYLINDER VALVE STEM 4 X 16 SLAVE 1 HYDRAULIC CYLINDER TIRE AND WHEEL ASSEMBLY LEFT WING FRAME ASSEMBLY LUG NUT wi
ASSEMBLY INSTRUCTIONS Wing Frame Installation IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures. WARNING 2. On 2131-21, 2131-23, and 2131-25 models, attach right and left wing frame assemblies to the center frame assembly at front and rear using hitch pins, 1/2 x 2-1/4 grooved alloy pins, 1-1/2 thrust washers, and 1-8 hex lock nuts.
ASSEMBLY INSTRUCTIONS 3-1/4 X 8 SLAVE 3 HYDRAULIC CYLINDER FRAME AND WING ASSEMBLY 90 ELBOW W/ RESTRICTOR RIGHT WING COULTER GANG ASSEMBLY 90 ADAPTER 3-1/2 X 8 SLAVE 2 HYDRAULIC CYLINDER 90 ADAPTER RIGHT CENTER COULTER GANG ASSEMBLY ROLL PIN COULTER SPRING ROD ASSEMBLY CLEVIS PIN STEEL BUSHING 3-3/4 X 8 SLAVE 1 HYDRAULIC CYLINDER LEFT CENTER COULTER GANG ASSEMBLY 90 ADAPTER LEFT WING COULTER GANG ASSEMBLY 4 X 8 MASTER HYDRAULIC CYLINDER SHANK PIN 1-8 HEX LOCK NUT 1/2 X 2-1/4 GROOVED ALLOY PIN
ASSEMBLY INSTRUCTIONS Coulter Gang Installation DANGER Coulter blades are extremely sharp. Exercise extreme care when working on or near coulter blades. Do not allow coulters to roll over or fall onto any body part. Do not allow wrenches to slip when working near coulter blades. Never push wrenches toward coulter blades. Do not climb over machine above coulter blades. Failure to stay clear of coulter blade edges can cause serious personal injury or death. 1.
ASSEMBLY INSTRUCTIONS CLAMP ASSEMBLY 3/4-10 HEX LOCK NUT 1-1/4 X 2-1/2 X 32 o 50 SHANK 3/4-10 X 5 HEX HEAD CAP SCREW 2 X 1 X 18 SPIKE 1/2-13 X 3 HEX HEAD CAP SCREW 3/4-10 X 4 HEX HEAD CAP SCREW 1/2 HEAVY HEX NUT NOTE: 1/2 X 4 X 26 TWISTED SHOVEL OPTION. RT AND LT ARE DETERMINED BY DIRECTION DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL. HARDWARE REQUIRED INCLUDES 1/2-13 X 3 PLOW BOLTS, 1/2 HEAVY DUTY FLAT WASHER, AND 1/2-13 HEAVY HEX NUTS.
ASSEMBLY INSTRUCTIONS Auto Reset Shank and Shovel Installation 1. Attach each shank assembly to each clamp assembly using 3/4-10 x 5 hex head cap screw in the top hole, 3/4-10 x 4 hex head cap screw in the bottom hole, and hex lock nuts. Be sure that twisted shovels are placed correctly (See Figures 2-1 thru 2-16.) NOTE For shallower depths, it may be necessary to move shank into upper mounting holes. For certain conditions shank may also be rotated forward when using twisted shovels. 3-14 2.
ASSEMBLY INSTRUCTIONS SHEAR BOLT CLAMP 12” OFFSET SHEAR BOLT CLAMP 5/8-11 HEX LOCK NUT 3/4-10 HEX LOCK NUT 1-1/4 X 2-1/2 X 32 o 50 SHANK 5/8-11 X 5-1/2 HEX HEAD CAP SCREW 3/4-10 X 4 HEX HEAD CAP SCREW 2 X 1 X 18 SPIKE 1/2-13 X 3 HEX HEAD CAP SCREW 5/8 X 3/4 X 1-1/4 CONNEX BUSHING 1/2-13 HEAVY HEX NUT NOTE: 1/2 X 4 X 26 TWISTED SHOVEL OPTION. RT AND LT ARE DETERMINED BY DIRECTION DIRT FLOW WHEN FACING THE DIRECTION OF TRAVEL.
ASSEMBLY INSTRUCTIONS Rigid Shear Shank and Shovel Installation 1. Attach each shank assembly to each clamp assembly using 3/4-10 x 4 hex head cap screws and hex lock nuts in the top hole and 5/8-11 x 5-1/2 hex head cap screw and hex lock nut in the lower hole (See Figure 3-9.) IMPORTANT 5/8 x 3/4 x 1-1/4 connex bushings shown in the drawing are installed at the landoll corporation. 2. Install 2 x 1 x 18 spikes or 1/2 x 4 x 26 twisted shovels onto shanks as follows: a.
ASSEMBLY INSTRUCTIONS DEPTH INDICATOR GAUGE W/ DECAL DEPTH GAUGE GUIDE 5/8-11 x 6-11/16 x 5-1/2 U-BOLT 1/2-13 HEX LOCKNUT 5/8-11 FLANGE HEAD SERRATED NUT DEPTH GAUGE MOUNT 1/2-13 X 5 HEX HEAD CAP SCREW 5/8-11 x 6-11/16 x 7-1/2 U-BOLT 2130 depth gauge inst Figure 3-10: Depth Gauge Installation 3-17
ASSEMBLY INSTRUCTIONS Depth Gauge Installation NOTE The depth gauge assembly is attached to the coulter gang tube and front frame tube and may be placed at the discretion of the operator. 1. Attach depth gauge guide to the front frame tube using 5/8-11 x 6-11/16 x 5-1/2 u-bolt and flange head serrated nuts (See Figure 3-10.) 2. Attach depth gauge mount to the coulter gang tube using 5/8-11 x 6-11/16 x 7-1/2 u-bolt and flange head serrated nuts. 3.
ASSEMBLY INSTRUCTIONS 1/2-13 HEX LOCK NUT 8 PORT MANIFOLD (USED ON ALL MODELS) 1/2-13 X 3-1/2 HEX HEAD CAP SCREW 8 PORT MANIFOLD (USED ON 2130-21, 2130-23, AND 2130-25 MODELS ONLY) 16 PORT MANIFOLD (USED ON ALL MODELS) hydraulic manifold placement Figure 3-11: Shank and Shovel Installation 3-19
ASSEMBLY INSTRUCTIONS 3/8-16 X 4 HEX HEAD CAP SCREW HOSE CLAMPS 3/8-16 HEX LOCK NUT 2130 hitch hose clamps Figure 3-12: Hitch Hose Clamps and Color Designation Hydraulic Installation NOTE See Figures 3-13 thru 3-18 for coulter lift, wheel lift, and fold hydraulic diagrams. 1. On all models, install the 16 port manifold to the manifold bracket on the front center frame tube using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts (See Figure 3-11.) 2.
ASSEMBLY INSTRUCTIONS 90 ADAPTER 4 X 8 REPHASE HYDRAULIC CYLINDER MASTER 3/8 X 105 HOSE ASSEMBLY 90 ADAPTER 3-3/4 X 8 REPHASE HYDRAULIC CYLINDER SLAVE 1 3/8 X 105 HOSE ASSEMBLY 3/4-16 MALE COUPLER 3-1/2 X 8 REPHASE HYDRAULIC CYLINDER 3/8 X 342 HOSE ASSEMBLY SLAVE 2 3/8 X 96 HOSE ASSEMBLY 90 ADAPTER 3-1/4 X 8 REPHASE HYDRAULIC CYLINDER SLAVE 3 3/8 X 312 HOSE ASSEMBLY 90 ADAPTER 90 ELBOW W/ RESTRICTOR 2131-17 19 coulters op Figure 3-13: Coulter Lift Hydraulic Installation (2131-17 & 2131-19) 3-21
ASSEMBLY INSTRUCTIONS 90 ADAPTER 4 X 8 REPHASE HYDRAULIC CYLINDER 3/8 X 130 HOSE ASSEMBLY MASTER 90 ADAPTER 3-3/4 X 8 REPHASE HYDRAULIC CYLINDER 3/8 X 105 HOSE ASSEMBLY SLAVE 1 3/4-16 MALE COUPLER 3-1/2 X 8 REPHASE HYDRAULIC CYLINDER 3/8 X 120 HOSE ASSEMBLY 3/8 X 372 HOSE ASSEMBLY SLAVE 2 90 ADAPTER 3-1/4 X 8 REPHASE HYDRAULIC CYLINDER 3/8 X 342 HOSE ASSEMBLY SLAVE 3 90 ADAPTER 90 ELBOW W/ RESTRICTOR 2131 21-25 coulters op Figure 3-14: Coulter Lift Hydraulic Installation (2131-21, 2131-23, & 213
ASSEMBLY INSTRUCTIONS 90 ADAPTER 4 X 16 REPHASE HYDRAULIC CYLINDER SLAVE DECAL 1/8 HAIRPIN SLAVE 3/8 X 168 HOSE ASSEMBLY 3/8 X 120 HOSE ASSEMBLY 90 ADAPTER L-PIN, CYLINDER STOP MASTER DECAL 4-1/2 X 16 REPHASE HYDRAULIC CYLINDER 90 ADAPTER 2 X 16 LOCKOUT MASTER 1/2 X 31 HOSE ASSEMBLY LIMIT VALVE 3/8 X 96 HOSE ASSEMBLY 3/4-16 MALE COUPLER (F) 90 ADAPTER 1/2 X 240 HOSE ASSEMBLY (E) 1/2-13 X 3-1/2 HEX HEAD CAP SCREW AND HEX LOCK NUT (N) (A) 1/2 X 210 HOSE ASSEMBLY (J) 16 PORT MANIFOLD (I)
ASSEMBLY INSTRUCTIONS 90 ADAPTER 1/8 HAIRPIN 4 X 16 REPHASE HYDRAULIC CYLINDER SLAVE DECAL SLAVE 3/8 X 196 HOSE ASSEMBLY 3/8 X 146 HOSE ASSEMBLY 90 ADAPTER 4-1/2 X 16 REPHASE HYDRAULIC CYLINDER MASTER 3/8 X 96 HOSE ASSEMBLY MASTER DECAL L-PIN, CYLINDER STOP 90 ADAPTER 2 X 16 LOCKOUT LIMIT VALVE 1/2 X 31 HOSE ASSEMBLY 3/4-16 MALE COUPLER (F) 90 ADAPTER 1/2 X 240 HOSE ASSEMBLY (E) 1/2-13 X 3-1/2 HEX HEAD CAP SCREW AND HEX LOCK NUT (N) (A) (J) 16 PORT MANIFOLD 1/2 X 210 HOSE ASSEMBLY (I)
ASSEMBLY INSTRUCTIONS 5/16 X 2-1/2 SPRING SLOTTED PIN 1-1/4N FLAT WASHER (A) (E) (M) (I) (B) (F) (N) (J) (C) (G) (O) (K) (D) (H) (P) (L) FOLD PIN 4 X 30 HYDRAULIC CYLINDER 90 ELBOW W/ RESTRICTOR 3/8 X 36 HOSE ASSEMBLY 90 ADAPTER 1/2-13 X 3-1/2 HEX HEAD CAP AND HEX LOCK NUT FRONT OF MACHINE PLUG PORTS B,G,H,K,L,&M 3/8 X 70 HOSE ASSEMBLY 3/8 X 120 HOSE ASSEMBLY 3/8 X 214 HOSE ASSEMBLY (G) (H) (A) (O) (C) (P) (D) 8 PORT MANIFOLD 3/8 X 24 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER
ASSEMBLY INSTRUCTIONS 37 5/16 X 2-1/2 SPRING SLOTTED PIN (A) (B) 1-1/4N FLAT WASHER (C) (E) (D) (F) (G) (H) FRONT OF MACHINE 37 FOLD PIN (I) (J) 3/8 X 70 HOSE ASSEMBLY 4 X 30 HYDRAULIC CYLINDER 4 X 30 HYDRAULIC CYLINDER 1/2-13 X 3-1/2 HEX HEAD CAP AND HEX LOCK NUT 8 PORT HYD MANIFOLD (L) 8 PORT MANIFOLD (P) (O) 90 ADAPTER 3/8 X 24 HOSE ASSEMBLY 3/4-16 MALE COUPLER (A) (C) (D) (K) (I) (E) (O) (J) (F) (P) (B) (C) 3/8 X 22 HOSE ASSEMBLY (H) (G) (D) 16 PORT HYDRAULIC MANIFOLD 90 ADAP
ASSEMBLY INSTRUCTIONS MAIN WARNING LIGHT HARNESS REAR WARNING LIGHT HARNESS ORANGE STRIPE YELLOW REFLECTOR (FRONT OF BRACKET) LH LIGHT BRACKET 1/2-13 X 8-1/2 HEX HEAD CAP SCREW 1/4-20 X 1-1/4 HEX HEAD CAP SCREW 1/4-20 HEX LOCK NUT #8-32 X 1/2 SLOT PAN HEAD SCREW ENHANCED LIGHTING MODULE 1/4-20 X 1-1/4 HEX HEAD CAP SCREW RED REFLECTOR AMBER SINGLE LAMP SMV EMBLEM RH LIGHT BRACKET 1/4-20 X 3/4 HEX HEAD CAP SCREW 1/2-13 X 5-1/2 HEX HEAD CAP SCREW TAIL LIGHT BRACKET SUPPORT SMV MOUNTING BRACKET WARNIN
ASSEMBLY INSTRUCTIONS Light Installation Final Assembly NOTE See Figures 2-1 thru 2-16 for light bracket placement. If no dimension is given for a bracket, it should be located against frame member as shown in drawing. 1. Attach inner tail light mounting bracket supports to the center frames using 1/2-13 x 8-1/2 hex head cap screws, warning light bars, and hex lock nuts (See Figure 3-19.) 2.
ASSEMBLY INSTRUCTIONS 7-3/4” REAR TOW HITCH - SHORT ARM 11-3/4” REAR TOW HITCH - LONG ARM 2130 rear tow hitch placement Figure 3-21: Rear Tow Hitch Placement (Option) 3-29
ASSEMBLY INSTRUCTIONS 5/8-11 X 9-1/2 HEX HEAD CAP SCREW GR5 REAR TOW HITCH ARM REAR TOW HITCH ASSEMBLY REAR TOW HITCH ARM W/ HOSE LOOPS 3/4-10 HEX LOCK NUT GRB 3/4-10 X 2-1/2 HEX HEAD CAP SCREW 5/8-11 HEX LOCK NUT GRB REAR HITCH CLAMP PLATE m148332 op Figure 3-22: Rear Tow Hitch Installation (Option) Rear Tow Hitch Installation (Option) 1. Attach rear tow hitch to the rear tow hitch arms using 3/4-10 x 2-1/2 hex head cap screws and hex lock nuts. 3-30 2.
ASSEMBLY INSTRUCTIONS TIGHTEN THESE FIRST REAR BAR OF FRAME OR WING ASSEMBLY CHOPPER REEL ARM ASSEMBLY 3/4-10 X 12 HEX HEAD CAP SCREW 3/4-10 X 2 HEX HEAD CAP SCREW 3/4-10 HEX LOCK NUT ARM SUPPORT TUBE SUPPORT PLATE 3/4-10 HEX LOCK NUT REEL/GANG BAR ASSEMBLY GANG BAR MOUNT PLATE 3/4-10 X 6 HEX HEAD CAP SCREW 2131 bolt over frame chopper reel assy op Figure 3-23: Standard or Hydraulic Tubular Mount Chopper Reel Installation (Option) 3-31
ASSEMBLY INSTRUCTIONS Standard Tubular Mount Chopper Reel Installation (Option) 1. Slide chopper reel arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-17, 2-18, 2-19, and 3-23.) 2. Attach top plate to top of chopper reel arm assembly using (6) 3/4-10 x 12 hex head cap screws. Slide arm support tube and bottom plate onto 12” hex head cap screws on underside of chopper reel arm assembly and rear frame. 3/16 HAIR PIN 1/4 X 2-1/2 SLOTTED ROLL PIN PIN 3.
ASSEMBLY INSTRUCTIONS HOSE A 2130-17/19 2130-21 2130-23 2130-25 2-1/2 X 1-1/2 HYDRAULIC CYLINDER 45 ADAPTER 90 ADAPTER 1/4 X 75 HOSE ASSEMBLY 1/4 X 86 HOSE ASSEMBLY 1/4 X 104 HOSE ASSEMBLY 1/4 X 130 HOSE ASSEMBLY HOSE B A (L) B (K) 2130-17/19 2130-21 2130-23 2130-25 1/4 X 80 HOSE ASSEMBLY 1/4 X 90 HOSE ASSEMBLY 1/4 X 108 HOSE ASSEMBLY 1/4 X 137 HOSE ASSEMBLY (M) LT.
ASSEMBLY INSTRUCTIONS (A) (B) (I) (J) (K) (M) (L) (N) FRONT OF MACHINE LEFT MANIFOLD (O) (P) (E-2) (E-1) (C) (D) (G) (H) (F-1) (Q) (R) (S) (U) (T) (V) (W) (X) (F-2) FRONT OF MACHINE CENTER MANIFOLD FRONT OF MACHINE RIGHT MANIFOLD m175816 op p2 Figure 3-27: Chopper Reel Hydraulic Manifold Installation (Option) WING HOSE MOUNT TUBE HOSE MOUNT TUBE INSTALL HOSE MOUNTS AT ENDS SO U-BOLT CAN HELP PROTECT HOSE IN FOLDING 1/2-13 HEX LOCK NUT 8 PORT MANIFOLD ASSEMBLY 1/2-13 X 4 HEX HEAD CAP SCREW 5
ASSEMBLY INSTRUCTIONS ATTACH HOSE TO TOP OF FRAME USING HOSE CLAMPS (P/N’S 172977 AND 174784) ROUTE HOSES TO TRACTOR HOSE MOUNT TUBE WING HOSE MOUNT TUBE chopper reel hose routing2 Figure 3-29: Hose Mount Tube Installation 3-35
ASSEMBLY INSTRUCTIONS Hydraulic Tubular Mount Chopper Reel Installation 1. Install hydraulic chopper reels in the same manner described for standard tubular mount chopper reels (See “Standard Tubular Mount Chopper Reel Installation (Option)” on page 3-32.) 2. Install hose mount plates onto rear tube of frame and wing frame using 6-11/16 x 5-1/2 x 5/8-11 u-bolts and flange head serrated nuts (See Figure 3-28.) HYDRAULIC TUBULAR MOUNT CHOPPER REEL ARM ASSEMBLY HOSES TO GO INSIDE OF HARROW ARM TUBE 3.
ASSEMBLY INSTRUCTIONS 3/4-10 X 3 HEX HEAD CAP SCREW 2 HOLE SUPPORT PLATE (INSIDE TUBE) COIL TINE HARROW ARM ASSEMBLY 3/4-10 HEX LOCK NUT 5/8-11 FLANGE HEAD SERRATED NUT 3/4-10 X 13 HEX HEAD CAP SCREW HARROW STIFFENER PLATE MOUNT PLATE ARM SUPPORT TUBE MOUNT PLATE 3/4-10 HEX LOCK NUT U-BOLT 3 ROW HARROW ASSEMBLY 2130-21-tine-1 Figure 3-31: Coil Tine Harrow Installation 3-37
ASSEMBLY INSTRUCTIONS Coil Tine Harrow Installation See Figures 2-20 thru 2-22 for 3 Row Coil Tine Harrow placement dimensions. 1. Install 2 hole support plate into coil tine harrow arm assembly. Use (2) 3/4-10 x 3 hex head cap screws to hold plate in place. 2. Slide coil tine harrow arm assemblies over rear frame bar using chopper reel placement drawings (See Figures 2-20 thru 2-22 and 3-31.) 3. Attach top plate to top of chopper reel arm assembly using (4) 3/4-10 x 13 hex head cap screws.
ASSEMBLY INSTRUCTIONS Notes: 3-39
ASSEMBLY INSTRUCTIONS 3-40 F-721-0513 Edition
Chapter 4 Operation and Maintenance DANGER Never allow anyone to ride on the 2131 wing coulter chisel at any time. Allowing a person to ride on the machine can inflict serious personal injury or death to that person. DANGER Coulter blades are extremely sharp. Exercise extreme care when working on or near coulter blades. Do not allow coulters to roll over or fall onto any body part. Do not allow wrenches to slip when working near coulter blades. Never push wrenches toward coulter blades.
OPERATION AND MAINTENANCE Tractor Preparation Hydraulic Lift System The Landoll 2131 Wing Coulter Chisel is designed to be pulled by tractor equipped with a double lip or clevis type hitch. If your tractor is not equipped as such, you need to purchase the hitch from your local tractor dealer. Before attaching the Wing Coulter Chisel, prepare the tractor as follows: 1. Inflate the rear tractor tires equally and add ballast according to the tractor operator’s manual.
OPERATION AND MAINTENANCE 1. The rephasing hydraulic lift system contains smaller wing frame cylinders plumbed in series with larger center frame cylinders. It is important that the cylinders be connected in the proper series for the lift system to operate correctly. When the cylinders are fully extended and held in this position, oil is able to flow through the cylinders (or rephase) and allow the cylinders to operate in sync.
OPERATION AND MAINTENANCE Hydraulic Fold System 1. The 2131 Wing Coulter Chisel is equipped with a hydraulic fold system to raise and lower the wing frames for narrow transport. 2. Be sure the system is fully charged with hydraulic oil before attempting to fold/unfold the unit. Air in the system can allow uncontrolled dropping of the wing frames causing serious personal injury or machine damage.
OPERATION AND MAINTENANCE 5. To fold/unfold the 2131 Wing Coulter Chisel, find a level area large enough to accommodate the implement when it is fully unfolded. The tractor should be stopped and not moving with the unit fully raised. Remove the transport lock pins from the mounts and install them in the storage locations (See Figures 4-5 and 4-6.) WING STABILIZER BRACKET IMPORTANT Failure to remove the lock pins when unfolding will result in serious damage to the implement.
OPERATION AND MAINTENANCE Hydraulic Coulter Gang Lift System The rephasing coulter gang lift system must be purged of air before beginning field operation. To insure that all air is purged from the system, the gang cylinders are mounted in a vertical position with the base end of each cylinder mounted on the gang bar. 1. Make sure the tractor's hydraulic reservoir is full of the manufacturer's recommended oil. 2. Extend the lift cylinder and raise the machine. 3.
OPERATION AND MAINTENANCE Field Operation Leveling (Front-to-Rear) 1. Raise the unit to take the weight off of the transport locks. Remove the transport locks from the lift cylinders (on the main frame only). Store the transport locks on the retainers above the main lift (See Figure 4-3.) 1. The leveling feature on the 2131 Wing Coulter Chisel is used to keep the machine level when raising the unit from a working position to a transport position.
OPERATION AND MAINTENANCE Leveling (Side to Side) 1. Leveling the 2131 Wing Coulter Chisel side-to-side involves leveling the wing frame to the center frame. The unit should be level side-to-side when operating in the field. 2. To level the unit, verify that all tires are properly inflated. With the implement unfolded, raise the unit to fully extend the lift cylinders.
OPERATION AND MAINTENANCE 3. An adjusting wrench is provided to make this adjustment. It may be necessary to lower the wing to the ground and relieve weight on the cylinder anchor to make this adjustment. If required, fully raise the implement, lower to just above the ground, and re-verify measurements. Repeat as necessary and securely tighten the cylinder anchor when complete.
OPERATION AND MAINTENANCE Variable Ratio Adjustment The leveler is equipped with a variable ratio adjustment. This is located at the rear of the hitch and at the center of the wheel lift where the leveler tube attaches. Connect the leveler tube to the top hole in the center lift and the bottom hole in the tongue for normal operation. This will cause the rear of the machine to raise higher than the front increasing transport height.
OPERATION AND MAINTENANCE Coulter Blades 1. The 2131 Wing Coulter Chisel is equipped with 22" coulter blades. 2. The 22” diameter blades are flat with a thickness of 4 ga (.256”) and are standard for the 2131 Wing Coulter Chisel. 3. Sharpening – In some cases there is a desire to sharpen coulter blades for improved cutting. There are several people who roll-sharpen coulter blades. Most coulter blades used today are made of chrome-boron steel.
OPERATION AND MAINTENANCE Depth Stop Adjustment (Manual) Wheel Bearing Maintenance The operating depth of the 2131 Wing Coulter Chisel is controlled by a single-point depth stop. The stop is located at the center front of the machine. Wheel bearing maintenance should be performed at the beginning of every season of use. Check the wheel bearings periodically for excessive end play. If needed, adjust or replace them using the following procedure: 1.
OPERATION AND MAINTENANCE Hydraulic Maintenance 1. Check the tractor hydraulic fluid level per tractor owners manual and after any leakage. Check fluid level with the cylinders in the retracted position. 2. If a cylinder or valve leaks, disassemble the parts to determine the cause of the leak. Any time a cylinder is opened up, or whenever any seal replacement is necessary, it is advisable to clean all parts and replace all seals. Seal kits are available from your Landoll dealer. 3.
OPERATION AND MAINTENANCE 4. Check that tires are of proper size, load rating, and inflated to manufacture specifications before transporting. Check wheel lug bolts to insure tightness. 5. Know the transport heights and widths of the unit before transporting. Attachments such as leveling harrows can increase the transport dimensions of the implement. Use caution when transporting near bridges and power lines.
OPERATION AND MAINTENANCE 3 3 4 4 3 1 1 2 2 4 3 1 2131 lube Figure 4-14: Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION INTERVAL (Hours Unless Stated) NO.
OPERATION AND MAINTENANCE Lubrication Maintenance Storage 1. Table 4-1 specifies the lubrication points and intervals on the 2131 Wing Coulter Chisel. Proper maintenance of your machine will, under normal operating conditions, help to keep it operating at or near its peak performance for an extended period of time. Proper maintenance is also a condition of keeping your warranty in good status (See Figure 4-14.) 1.
OPERATION AND MAINTENANCE Notes 4-17
OPERATION AND MAINTENANCE Page Intentionally Blank 4-18 F-721-0513 Edition
Chapter 5 Troubleshooting Guide PROBLEM PROBABLE CAUSE SOLUTION UNIT NOT PULLING EVEN Coulter gangs uneven depth Adjust depth/rephase coulter gang cylinders (See “Hydraulic Coulter Gang Lift System” on page 4-6.) UNEVEN DEPTH Unit not level when under power in the field Level unit front to rear (See “Leveling (Front-to-Rear)” on page 4-7.) Excessive coulter gang depth or down pressure Reduce coulter depth. Tire pressure too low Check inflation.
TROUBLESHOOTING GUIDE PROBLEM HYDRAULIC - COULTER LIFT CYLINDERS NOT FULLY EXTENDING PROBABLE CAUSE SOLUTION Lift cylinders not in phase Fully extend cylinders and hold hydraulic lever until all cylinders are fully extended. Cylinders not installed in proper series Wing cylinders are smaller diameter than center cylinders. Reinstall cylinders properly.
Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 2131 Wing Coulter Chisel Operator’s Manual Re-Order Part Number F-721-0513 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.
