Model 2430 Weatherproofer I Operator’s Manual LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.
Table of Contents 1 Introduction Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 2 Standard Specifications 3 Assembly Instructions Weatherproofer I Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Main Wheel Lift Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leveling (Front-to-Rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Leveling (Side to Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 Disc Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 Depth Stop Adjustment (Manual) . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Introduction The Landoll Model 2430 Weatherproofer I is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation CHAPTER 1 gives basic instructions on the use of this manual. CHAPTER 2 gives product specifications. These specifications supply lengths and measures for your equipment.
INTRODUCTION Understanding Safety Statements You will find various types of safety information on the following pages and on the machine signs (decals) attached to the vehicle. This section explains their meaning. The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! DANGER Danger means a life-threatening situation exists. Death can occur if safety measures or instructions on this label are not properly followed.
Chapter 2 Standard Specifications 2430 SERIES WEATHERPROOFER I MODEL NO. NO. OF BLADES F/R 2430-11-24 2430-13-24 NO. OF SHANKS 28/30 32/34 11 13 SHANK TRANSPORT TRANSPORT SPACING WIDTH HEIGHT 24” 24” 16-0” 16-0” WORKING WIDTH 12’-6” 14’-0” 22’-0” 26’-0” ESTIMATED WEIGHT (LBS.) 26,590 29,870 Tire Inflation Tire Size Tire Manufacturer 440/55R18 (Used on Main Titan Frame and 2430-11-24 Wings) 12.
STANDARD SPECIFICATIONS LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
STANDARD SPECIFICATIONS 6-3/8 1-3/4 2-3/8 10-3/8 6-1/4 4-5/16 9 2430-11 shank and light placement p1 Figure 2-1: Shank and Light Bracket Placement (2430-11-24) (Left Half) 2-4 F-652-0912 Edition
STANDARD SPECIFICATIONS 6-3/8 1-3/4 2-3/8 6-1/4 6-3/8 10-3/8 9 2430-11 shank and light placement p2 Figure 2-2: Shank and Light Bracket Placement (2430-11-24) (Right Half) 2-5
STANDARD SPECIFICATIONS 6-3/8 1-3/4 2-3/8 10-3/8 6-1/4 6-1/2 4-5/16 9 2430-13 shank and light placement Figure 2-3: Shank and Light Bracket Placement (2430-13-24) (Left Half) 2-6 F-652-0912 Edition
STANDARD SPECIFICATIONS 6-3/8 1-3/4 2-3/8 6-1/4 6-1/2 6-3/8 10-3/8 9 2430-13 shank and light placement Figure 2-4: Shank and Light Bracket Placement (2430-13-24) (Right Half) 2-7
STANDARD SPECIFICATIONS BASE BLADE TAPER BLADE FRONT 1ST TAPER BLADE 2ND TAPER BLADE BASE BLADE MODEL 2430-11-24 BASE BLADE TAPER BLADE FRONT 1ST TAPER BLADE 2ND TAPER BLADE BASE BLADE disc gang placement MODEL 2430-13-24 Figure 2-5: Disc Gang Placement 2-8 F-652-0912 Edition
STANDARD SPECIFICATIONS 1-1/16 25-13/16 1-13/32 25-1/8 16-7/8 2430-11-24 26-5/16 21-9/16 25-1/8 41-1/2 2430-13-24 m169728 op Figure 2-6: Finishing Combo w/ Chopper Reel Placement (2430-11-24 & 2430-13-24) 2-9
STANDARD SPECIFICATIONS 1-3/16 25-13/16 25-1/8 15-3/8 2430-11-24 19-13/16 25-13/16 40 25-1/8 2430-13-24 m172495 op Figure 2-7: Finishing Combo w/ Conditioner Reel Placement (2430-11-24 & 2430-13-24) 2-10 F-652-0912 Edition
STANDARD SPECIFICATIONS 25-1/8 16 2430-11-24 25-1/8 41 2430-13-24 m170734 op Figure 2-8: Finishing Chopper Reel Placement (2430-11-24 & 2430-13-24) 2-11
STANDARD SPECIFICATIONS 25-1/8 14-1/2 2430-11-24 25-1/8 41 2430-13-24 m172500 Figure 2-9: Finishing Conditioner Reel Placement (2430-11-24 & 2430-13-24) 2-12 F-652-0912 Edition
STANDARD SPECIFICATIONS 26-5/16 9/16 2430-11-24 26-5/16 16-1/8 2430-13-24 m170733 op Figure 2-10: Finishing Harrow Placement (2430-11-24 & 2430-13-24) 2-13
STANDARD SPECIFICATIONS 2-14 F-652-0912 Edition
Chapter 3 Assembly Instructions It is very important that your new 2430 Weatherproofer I be properly assembled, adjusted and lubricated before use. Illustrations to assist with the assembly process are provided in “Standard Specifications” on page 2-1. They show proper shank and light mounting bracket spacing, disc gang and finishing attachment placements. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings.
ASSEMBLY INSTRUCTIONS WING FOLD SPACER TUBE PIVOT BUSHING 5 X 36 HYDRAULIC CYLINDER CYLINDER MOUNT PLATE 1-1/4N FLAT WASHER 5/16 X 2-1/2 SPRING SLOTTED PIN FOLD ANCHOR PLATE 1-1/4 X 7 PIN WING REST PLATE 3/4-10 X 6 HEX HEAD CAP SCREW WING REST TUBE 3/4-10 HEX LOCK NUT RH MAIN FRAME WELDMENT 5/8-11 HEX LOCK NUT 3/4-10 HEX LOCK NUT 5/8-11 X 5-1/2 HEX HEAD CAP SCREW LH FRAME WELDMENT 3/4-10 X 2-1/4 HEX HEAD CAP SCREW main frame inst Figure 3-1: Main Frame Assembly 3-2 F-652-0912 Edition
ASSEMBLY INSTRUCTIONS Weatherproofer I Main Frame Assembly 3. Attach front fold anchor plate to the main frame assembly using 3/4-10 x 6 hex head cap screws. 4. Slide wing fold spacer tubes together at slot. 5. Attach wing fold spacer tubes to the front fold anchor plate using 3/4-10 x 6 hex head cap screws. IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures.
ASSEMBLY INSTRUCTIONS MAIN FRAME ASSEMBLY 4-1/2 X 16 HYDRAULIC CYLINDER LEVELING LINKAGE BUSHING 5/16 X 2-1/2 SPRING SLOTTED PIN LIFT PIN ROCKSHAFT WHEEL BOLT 3/4-10 X 2 HEX HEAD CAP SCREW LUG NUT LIFT BEARING CAP 3/4-10 HEX LOCK NUT 4” UHMW BEARING 3/4-10 X 2 HEX HEAD CAP SCREW 3/4-10 HEX LOCK NUT LIFT BEARING CAP TIRE AND WHEEL ASSEMBLY 2430-13-24 main wheel lift Figure 3-2: Main Wheel Lift Installation 3-4 F-652-0912 Edition
ASSEMBLY INSTRUCTIONS Main Wheel Lift Installation 1. Place 4” UHMW bearings onto rockshaft. Attach lift bearing caps onto rockshafts using 3/4-10 x 2 hex head cap screws and hex lock nuts. 2. Attach rockshaft to the frame assembly using lift bearing cap, 3/4-10 x 2 hex head cap screws, and hex lock nuts. IMPORTANT Do not use 90o adapters with restrictors in ports of lift hydraulic cylinders. 5. At this point, the lift cylinders need to be fully retracted on both sides before the radius rod is installed.
ASSEMBLY INSTRUCTIONS 3/4W FLAT WASHER 3/4-10 X 11 HEX HEAD CAP SCREW 3/4-10 X 2-1/4 HEX HEAD CAP SCREW MAIN FRAME ASSEMBLY DETAIL A RIGHT REAR MAIN DISC GANG ASSEMBLY 3/4-10 X 2 HEX HEAD CAP SCREW GR8 RIGHT FRONT MAIN DISC GANG ASSEMBLY SEE DETAIL A 3/4-10 X 11 HEX HEAD CAP SCREW GR8 3/4 WASHER LEFT FRONT MAIN DISC GANG ASSEMBLY LEFT REAR MAIN DISC GANG ASSEMBLY 3/8 WASHER 3/4-10 HEX LOCK NUT 2430 disc gang inst - main Figure 3-3: Disc Gang Installation - Main Frame - 2430-11-24 & 2430-13-24 3-6
ASSEMBLY INSTRUCTIONS Disc Gang Installation - Main Frame NOTE See Figure 2-5 for disc gang placement. DANGER 1. Assemble the disc gang assemblies to the center frame using 3/4-10 x 11 grade 8 hex head cap screws, 3/4-10 x 2 hex head cap screws, 3/4-10 x 2-1/4 hex head cap screws, flat washers, and hex lock nuts (See Figure 3-7.) NOTE 3/4-10 x 2-1/4 hex head cap screws are used on right main front disc gang as shown in Detail A of Figure 3-3. Disc blades are extremely sharp.
ASSEMBLY INSTRUCTIONS RH WING ASSEMBLY MAIN FRAME ASSEMBLY 5 X 36 HYDRAULIC CYLINDER 5/16 X 2-1/2 SPRING SLOTTED PIN 1-1/4N FLAT WASHER 1-1/4 X 7 PIN 1-8 HEX LOCK NUT LOCK MOUNT SHANK CLAMP ASSEMBLY WING LOCK SPACER WING LOCK PIN 1/2 X 2 SPRING SLOTTED PIN 1-1/4 - 7 HEX LOCK NUT EXTENSION WELDMENT 1-3/4 THRUST WASHER 1/2 X 2-1/4 GROOVED ALLOY PIN HINGE PIN 2430_wing_inst 1-8 X 7 HEX HEAD CAP SCREW 3/4-10 HEX LOCK NUT 3/4-10 X 5-1/2 HEX HEAD CAP SCREW LH WING ASSEMBLY Figure 3-4: Wing and Extensio
ASSEMBLY INSTRUCTIONS Wing and Extension Installation (2430-11-24 & 2430-13-24) IMPORTANT Read all safety precautions at the front of the section before attempting any of the following procedures. WARNING Do not attempt to lift heavy parts (such as the frame, disc gangs, wheel lift, and pull hitch) manually. Use a hoist or a forklift to move these parts into position. 1.
ASSEMBLY INSTRUCTIONS ATTACH TO BOTTOM HOLE ON ROCKSHAFT LEVELER TUBE 1-1/4N FLAT WASHER HITCH PIN 1-8 HEX LOCK NUT 1/2 X 2-1/4 GROOVED ALLOY PIN 1-1/4 - 7 HEX NUT 1-1/4 - 7 X 8 HEX HEAD CAP SCREW GR8 1-1/4 SPLIT LOCK WASHER LEVELER TOWER 1-1/4 - 7 HEX NUT HITCH RADIUS ROD ASSEMBLY 1-1/4 SPLIT LOCK WASHER FRAME ASSEMBLY 1/4-20 X 1 HEX HEAD CAP SCREW WING NUT CLAMP 3/4-10 FLANGE NUT 3/8-16 HEX NUT 1-1/4-7 X 9-1/2 HEX HEAD CAP SCREW 3/8-16 X 3-1/2 ALL THREAD SCREW 1/4-20 HEX LOCK NUT 1-8 X 7-1/2
ASSEMBLY INSTRUCTIONS Hitch Installation 1. Attach the hitch weldment to the front of the frame using hitch pins, shims, 1-8 hex lock nuts, and 1/2 x 2-1/4 grooved alloy pins (See Figure 3-5.) NOTE Use shims as required to eliminate slack in the hitch to frame assembly. 2. Move the jack to the forward mounting tube and rotate to parking position to support the front of the hitch. 3.
ASSEMBLY INSTRUCTIONS DEPTH STOP TUBE ASSEMBLY 5/8-11 HEX LOCK NUT DEPTH STOP MOUNT PLATE DEPTH STOP HANDLE 5/8-11 X 2-1/2 HEX HEAD CAP SCREW WHEEL AND LIFT ASSEMBLY 3/8-16 HEX LOCK NUT 3/8-16 X 1-1/4 HEX HEAD CAP SCREW FRAME ASSEMBLY 2430 depth stop tube op Figure 3-6: Depth Stop Assembly Installation 3-12 F-652-0912 Edition
ASSEMBLY INSTRUCTIONS Depth Stop Tube Assembly 1. Attach the depth stop mount plate to the lift using 3/8-16 x 1-1/4 hex head cap screws and hex lock nuts. 2. Lay the depth stop tube assembly on top of the center frame. Insert a 5/8-11 x 3 hex head cap screw in the rear hole of the tube assembly from the left side (See Figure 3-6.) Install a 5/8-11 hex nut on the screw. Do not over tighten, as the depth stop must pivot on this screw.
ASSEMBLY INSTRUCTIONS 3/4W FLAT WASHER MAIN FRAME AND WING ASSEMBLY RIGHT REAR MAIN DISC GANG ASSEMBLY 3/4-10 X 11 HEX HEAD CAP SCREW 3/4-10 X 2-1/4 HEX HEAD CAP SCREW DETAIL A RIGHT REAR WING DISC GANG ASSEMBLY RIGHT FRONT WING DISC GANG ASSEMBLY LEFT REAR MAIN DISC GANG ASSEMBLY RIGHT FRONT MAIN DISC GANG ASSEMBLY SEE DETAIL A CLAMP PLATE 3/4-10 X 11 HEX HEAD CAP SCREW GR8 LEFT FRONT MAIN DISC GANG ASSEMBLY LEFT REAR WING DISC GANG ASSEMBLY 3/4-10 X 2 HEX HEAD CAP SCREW GR8 LEFT FRONT WING DISC
ASSEMBLY INSTRUCTIONS Disc Gang Installation - Wings NOTE See Figure 2-5 for disc gang placement. DANGER Disc blades are extremely sharp. Exercise extreme care when working on or near disc blades. Do not allow disc to roll over or fall onto any body part. Do not allow wrenches to slip when working near disc blades. Never push wrenches toward disc blades. Do not climb over machine above disc blades. Failure to stay clear of disc blade edges can cause serious personal injury or death. 1.
ASSEMBLY INSTRUCTIONS CLAMP ASSEMBLY 3/4-10 HEX LOCK NUT 5/8-11 HEX LOCK NUT 3/4-10 X 4 HEX HEAD CAP SCREW 5/8-11 X 3-3/4 HEX HEAD CAP SCREW 1-1/4 X 4 BOLT-IN SHANK 5/8 X 3/4 X 1-1/4 CONNEX BUSHING 1-1/4” SHARK FIN POINT 1-1/4” WINGED SUBSOILER POINT 3/8 X 2 SPRING SLOTTED PIN 1-1/4” SHANK V-CAP POINT 2430 shank inst op Figure 3-8: Auto Reset Shank and Point Installation 3-16 F-652-0912 Edition
ASSEMBLY INSTRUCTIONS Auto Reset Shank and Point Installation 1. Attach each shank assembly to each clamp assembly using 3/4-10 x 4 hex head cap screws 5/8-11 x 3-3/4 hex head cap screws, 5/8 x 3/4 x 1-1/4 connex bushing, and hex lock nuts (See Figure 3-8.) 2. Connect subsoiler points to each shank using 3/8 x 2 spring slotted pins.
ASSEMBLY INSTRUCTIONS 4 X 16 HYDRAULIC CYLINDER ADAPTER 90 3/8-16 X 2-1/2 HEX HEAD CAP SCREW 3/8 X 90 HOSE ASSEMBLY 3/8W FLAT WASHER HOSE CLAMP 3/8-16 HEX LOCK NUT 3/8 X 130 HOSE ASSEMBLY USED ON HITCH 90 ADAPTER 4-1/2 X 16 HYDRAULIC CYLINDER LIMIT VALVE ADAPTER 3/8 X 78 HOSE ASSEMBLY 1/2-13 X 3-1/2 HEX HEAD CAP SCREW AND HEX LOCK NUT (G) (H) 1/2 X 148 HOSE ASSEMBLY 1/2 X 210 HOSE ASSEMBLY (C) 8 PORT MANIFOLD (K) (D) 1/2 X 251 HOSE ASSEMBLY (L) 3/8 X 140 HOSE ASSEMBLY 3/8 X 31 HOSE ASSE
ASSEMBLY INSTRUCTIONS 3/8 X 78 HOSE ASSEMBLY 90 ELBOW W/ 1/16 RESTRICTOR 5 X 36 HYDRAULIC CYLINDER 90 ADAPTER (F) 16 PORT HYDRAULIC MANIFOLD 90 ADAPTER (N) (J) 1/2 X 20 HOSE ASSEMBLY 3/8 X 82 HOSE ASSEMBLY (E) (B) (A-2) (I) 1/2 X 251 HOSE ASSEMBLY 3/4-16 MALE COUPLER (A-1) STRAIGHT FITTING 1000 PSI RELIEF VALVE 3/8 X 56 HOSE ASSEMBLY 5 X 36 HYDRAULIC CYLINDER 3/8 X 31 HOSE ASSEMBLY (A-2) (A) (M) (E) (B) (F) (A-1) (C) (D) 2430 fold hyd assembly op (G) (I) (N) (J) (O) (K) (P) (H) (L) FRON
ASSEMBLY INSTRUCTIONS 3/8-16 X 3 OR 3/8-16 X 4 HEX HEAD CAP SCREW HOSE CLAMPS 3/8-16 HEX LOCK NUT 2430 hitch hose clamps Figure 3-11: Hitch Hose Clamps and Color Designation Hydraulic Installation NOTE Refer to Figures 3-9 through 3-11 for hydraulic diagrams for each model. 1. Install straight adapters and 90º adapter into relief valve as shown in Figures 3-9 through 3-11. 6. Hold each system of hoses in place using 3/8-16 x 3 hex head cap screw, hose clamps, and hex lock nut (See Figure 3-11.) 7.
ASSEMBLY INSTRUCTIONS HARNESS EXTENSION 1/4-20 x 1-1/4 HEX HEAD CAP SCREW YELLOW REFLECTOR ASSEMBLY MAIN WARNING LIGHT HARNESS 1/4-20 HEX LOCK NUT ORANGE STRIPE SEE 7-PIN CONNECTION IN WIRING CHART SINGLE AMBER LAMP WIRING HARNESS SPLITTER RED REFLECTOR REAR WARNING LIGHT HARNESS 1/4-20 X 3/4 HEX HEAD CAP SCREW SMV EMBLEM ORANGE STRIPE 1/4-20 HEX LOCK NUT 1/2-13 HEX LOCK NUT WARNING LIGHT BAR #8-32 X 1/2 SLOT PAN HEAD SCREW RED REFLECTOR YELLOW REFLECTOR ASSEMBLY SINGLE AMBER LAMP 1/2-13 X 5-1/2
ASSEMBLY INSTRUCTIONS NOTE: IF REPAIRING OR REPLACING THE 7 PIN CONNECTOR, MATCH THE LETTERS AT THE BACK OF THE HARNESS TO THE 7 PIN CONNECTOR AS SHOWN. THE COLOR OF THE WIRE JACKET DOES NOT NECESSARILY MATCH THE COLOR MARKING OF THE 7 PIN CONNECTOR. #1 WHITE #2 BLACK #3 YELLOW #7 BLUE WIRING CHART 7-PIN CONNECTION 4-PIN CONNECTION GRND. 1 D YEL. 3 B GRN. 5 A BRN.
ASSEMBLY INSTRUCTIONS 1/4-20 X 1-1/4 HEX HEAD CAP SCREW AND HEX LOCK NUT SPLITTER WIRING HARNESS REFLECTOR ASSEMBLY, YELLOW 34” EXTENSION HARNESS F 1/4-20 X 1-1/4 HEX HEAD CAP SCREW AND HEX LOCK NUT MAIN WARNING LIGHT HARNESS REFLECTOR ASSEMBLY G HARNESS STOR-AWAY F E REAR WARNING LIGHT HARNESS A AG AMBER SINGLE LED LAMP B G E B E H F A F H C D E H G REFLECTOR ASSEMBLY G SMV EMBLEM TAIL LIGHT MOUNT 1/4-20 X 3/4 HEX HEAD CAP SCREW AND HEX LOCK NUT 1/2-13 X 5-1/2 HEX HEAD CAP SCREW A
ASSEMBLY INSTRUCTIONS WIRE DESIGNATIONS FOR MAIN HARNESS 7-PIN 4-PIN CONN TOWER 1 2 3 4 5 6 7 D B A C CIRCUIT GROUND WORK LAMPS LEFT FLASHING & TURN STOP LAMPS RIGHT FLASHING & TURN TAIL LAMPS SWITCHED POWER (12V) WIRE COLOR WIRE DESIGNATIONS FOR REAR HARNESS 1 2 3 4 5 2-PIN 3-PIN 6-PIN 3-PIN 2-PIN TOWER TOWER SHROUD TOWER TOWER GROUND BLACK YELLOW A RED GREEN A C A B A B C B BROWN BLUE D B E B C m177210 wire designations op A F Figure 3-15: LED Light Harness Wire Designations (Afte
ASSEMBLY INSTRUCTIONS Final Assembly 1. Attach a tractor to the implement and charge the lift system hydraulics as described in “Hydraulic Lift System” on page 4-3. 7. Rotate each disc gang to verify that each gang rotates freely. Adjust any scrapers that may have shifted during shipment or assembly. 8. Lubricate the Weatherproofer I at all locations (See “Lubrication Maintenance” on page 4-13.) 2. Install the 1-1/2 x 16 lockouts on both 3-1/2 x 16 cylinders on the frame. 9.
ASSEMBLY INSTRUCTIONS 2-1/2 X 2-1/2 CYLINDER (I) (J) HOSE ASSEMBLY 1/4 X 52 ADAPTER, 90 ADAPTER, 45 (K) (M) (L) (N) FRONT OF MACHINE (K) (L) HOSE ASSEMBLY 1/4 X 64 (I) FRONT OF MACHINE (J) (P) HOSE ASSEMBLY 1/4 X 90 (C) (D) (C) (F-1) CENTER MANIFOLD FRONT OF MACHINE (E-1) (G) (H) (F-2) HOSE ASSEMBLY 3/8 X 128 (D) (F-1) LEFT MANIFOLD (E-2) (E-1) (A) (B) (O) (O) (P) (S) (U) (T) (V) (W) (X) (R) (Q) RIGHT MANIFOLD ADAPTER ADAPTER HOSE ASSEMBLY TEE (E-2) 1/4 X 108 (A) (F-2) (G) (H)
ASSEMBLY INSTRUCTIONS 22 NOTE: SIDE PLATE HIDDEN FOR CLARITY.
ASSEMBLY INSTRUCTIONS SEE DETAIL A WRENCH HARROW ADJUSTMENT PLATE QUICK HITCH PIN WRENCH COMBO MOUNT 1-8 HEX LOCK NUT 1-8 X 7 HEX HEAD CAP SCREW DETAIL A m172554 Figure 3-19: Finishing Combo w/ Chopper Reel Wrench Installation ANGLE ADJUSTMENT PLATE 1/2-13 X 1-1/4 RD HEAD SQ NECK SCREW (PLACE IN 2ND INNER HOLE FROM TOP) 1/2-13 X 1-1/4 RD HEAD SQ NECK SCREW (PLACE IN 2ND INNER HOLE FROM BOTTOM) GANG BAR PLATE 2430 combo angle adjustment plate Figure 3-20: Angle Adjustment Plate Installation 3-28
ASSEMBLY INSTRUCTIONS Finishing Combo w/ Chopper Reel Installation (Option) NOTES Refer to Figure 3-17 for hydraulic diagram. See Figure 2-6 for finishing combo w/ chopper reel placement dimensions. 1. Attach combo attachment harrow arms to rear of main frame and wings using 1-8 x 7-1/2 hex head cap screws and hex lock nuts (See Figure 3-18.) 2. Install the manifolds to the manifold brackets on the main and wing frames using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts. 3.
ASSEMBLY INSTRUCTIONS 22 NOTE: SIDE PLATE HIDDEN FOR CLARITY.
ASSEMBLY INSTRUCTIONS Finishing Combo w/ Conditioner Reel Installation (Option) NOTES Refer to Figure 3-17 for hydraulic diagram. See Figure 2-7 for finishing combo w/ conditioner reel placement dimensions. 1. Attach combo attachment harrow arms to rear of main frame and wings using 1-8 x 7-1/2 hex head cap screws and hex lock nuts (See Figure 3-21.) 2. Install the manifolds to the manifold brackets on the main and wing frames using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts. 3.
ASSEMBLY INSTRUCTIONS 2-1/2 X 2-1/2 CYLINDER (I) (J) HOSE ASSEMBLY 1/4 X 30 ADAPTER, 90 ADAPTER, 45 (K) (M) (L) (N) FRONT OF MACHINE (K) (L) HOSE ASSEMBLY 1/4 X 36 (I) (C) (F-1) CENTER MANIFOLD FRONT OF MACHINE (E-1) (G) (H) (F-2) HOSE ASSEMBLY 3/8 X 128 (D) HOSE ASSEMBLY 1/4 X 64 (C) (D) FRONT OF MACHINE (J) (P) (F-1) LEFT MANIFOLD (E-2) (E-1) (A) (B) (O) (O) (P) (S) (U) (T) (V) (W) (X) (R) (Q) RIGHT MANIFOLD ADAPTER ADAPTER HOSE ASSEMBLY TEE (E-2) 1/4 X 80 (A) (F-2) (G) (H
ASSEMBLY INSTRUCTIONS 1-8 X 7-1/2 HEX HEAD CAP SCREW 22 NOTE: SIDE PLATE HIDDEN FOR CLARITY.
ASSEMBLY INSTRUCTIONS 22 NOTE: SIDE PLATE HIDDEN FOR CLARITY.
ASSEMBLY INSTRUCTIONS Finishing Conditioner Reel Installation (Option) NOTES Refer to Figure 3-23 for hydraulic diagram. See Figure 2-9 for finishing conditioner reel placement dimensions. 3. Attach 17” spring assembly and 2-1/2 hydraulic cylinder to lower hole on rear frame using cylinder trunnion, cylinder trunnion stop, 1/2-13 x 2-1/4 hex head cap screw, and split lock washer. 4. Install the manifold to the manifold bracket on the frame using 1/2-13 x 3-1/2 hex head cap screws and hex lock nuts. 5.
ASSEMBLY INSTRUCTIONS 1-8 HEX NUT SPRING ASSEMBLY 22 1 X 9 SPRING ADJUSTMENT BOLT 7-1/4 ADJUSTMENT PIN W/ SNAP RING 1-8 X 7-1/2 HEX HEAD CAP SCREW 4-1/4” PIVOT BUSHING HARROW ARM ASSEMBLY 1-8 HEX LOCK NUT HARROW ASSEMBLY 5/8-11 FLANGE HEAD SERRATED NUT 1-8 X 9 SPRING ADJUSTMENT BOLT HARROW STIFFENER PLATE 2-1/2 SNAP RING SPRING CLAMP U-BOLT 7-1/4 ADJUSTMENT PIN 1” SPLIT LOCK WASHER 1-8 HEX NUT 17” SPRING ASSEMBLY 5/8-11 X 5 HEX HEAD CAP SCREW 2430_ harrow inst_op Figure 3-26: Finishing Harrow
ASSEMBLY INSTRUCTIONS Finishing Harrow Installation (Option) 3. Attach 17” spring assembly to adjustment pin using 1-8 x 9 hex head cap screw, split lock washer, and hex lock nuts. See Figure 2-10 for 3 Row Coil Tine Harrow placement dimensions. 4. Attach harrow stiffener plate to top of harrow arm using 5/8-11 x 5 hex head cap screw and flange head serrated nut. 1. Attach harrow arms to rear of frame in top hole using 1-8 x 7-1/2 hex head cap screws and hex lock nuts (See Figure 3-26.) 2.
ASSEMBLY INSTRUCTIONS Notes: 3-38 F-652-0912 Edition
Chapter 4 Operation and Maintenance DANGER Never allow anyone to ride on the 2430 Weatherproofer I at any time. Allowing a person to ride on the machine can inflict serious personal injury or death to that person. DANGER Disc blades are extremely sharp. Exercise extreme care when working on or near disc blades. Do not allow discs to roll over or fall onto any bodily part. Do not allow wrenches to slip when working near disc blades. Never push wrenches toward disc blades.
OPERATION AND MAINTENANCE Tractor Preparation Attaching to the Tractor The Landoll 2430 Weatherproofer I is designed to be pulled by tractor equipped with a double lip or clevis type hitch. If your tractor is not equipped as such, you need to purchase the hitch from your local tractor dealer. If your Weatherproofer is equipped with the clevis option, this should be removed. The clevis option is only for transport use. Before attaching the Weatherproofer, prepare the tractor as follows: 1.
OPERATION AND MAINTENANCE Hydraulic Lift System 1-1/2 X 16 LOCKOUT The Weatherproofer I is equipped with a hydraulic lift system to raise and lower the unit in the field. WARNING 1/8 HAIRPIN Escaping hydraulic fluid can cause serious personnel injury. Relieve system pressure before repairing, adjusting, or disconnecting. Wear proper hand and eye protection when searching for leaks. Use cardboard instead of hands (See Figure 4-2.) Keep all components (cylinders, hoses, fittings, etc.
OPERATION AND MAINTENANCE Hydraulic Fold System 1. The Weatherproofer I is equipped with a hydraulic fold system to raise and lower the wing frames for narrow transport. 2. Be sure the system is fully charged with hydraulic oil before attempting to fold/unfold the unit. Air in the system can allow uncontrolled dropping of the wing frames causing serious personal injury or machine damage.
OPERATION AND MAINTENANCE 5. To fold/unfold the Weatherproofer I, find a level area large enough to accommodate the Weatherproofer I when it is fully unfolded. The tractor should be stopped and not moving with the unit fully raised. Remove the wing lock pins from the mounts and install them in the storage locations (See Figures 4-5 and 4-6). IMPORTANT Failure to remove the lock pins when unfolding will result in serious damage to the implement. Be sure other people and pets are a safe distance away. 6.
OPERATION AND MAINTENANCE General Operation 1. The horsepower requirements are typically 20-25 horsepower per shank. This will vary widely due to speed, depth, moisture, residue and types of soils. Local dealers can help in making recommendations for your areas. 2. Operating speed is typically 4.5-6 mph. Excessive speed can cause the unit to bounce, uneven depth, and create undesirable ridges. 3. Lift wheels must always be in contact with the ground and carrying some implement weight.
OPERATION AND MAINTENANCE Leveling (Side to Side) 1. Leveling the 2430 Weatherproofer I side-to-side involves leveling the wing frame to the center frame. The unit should be level side-to-side when operating in the field. 2. To level the unit, verify that all tires are properly inflated. With the implement unfolded, raise the unit to fully extend the lift cylinders.
OPERATION AND MAINTENANCE Disc Blades Depth Stop Adjustment (Manual) 1. The 2430 Weatherproofer I is equipped with 24" or 26” disc blades. The operating depth of the Weatherproofer I is controlled by a single-point depth stop. The stop is located at the center front of the machine. 2. The 24” diameter blades are concave with a thickness of 4 ga (.256”) and are standard for the 2430 Weatherproofer I. 3. Sharpening – In some cases there is a desire to sharpen disc blades for improved cutting.
OPERATION AND MAINTENANCE OUTER BEARING CUP OUTER BEARING CONE SPINDLE SPINDLE WASHER TRIPLE LIP GREASE SEAL 1-14 HEX SLOT NUT HUB CAP INNER BEARING CONE 3/16 X 1-1/2 COTTER PIN INNER BEARING CUP 8 BOLT HUB 2430 wheel bearing maintenance Figure 4-12: Wheel Bearing Maintenance Wheel Bearing Maintenance 6. Slide the seal(s) onto the spindle. Do not install the seal into the hub. Wheel bearing maintenance should be performed at the beginning of every season of use.
OPERATION AND MAINTENANCE Hydraulic Maintenance Transport 1. Check the tractor hydraulic fluid level per tractor owners manual and after any leakage. Check fluid level with the cylinders in the retracted position. 1. Check and follow all federal, state, and local requirements before transporting the Weatherproofer I. 2. If a cylinder or valve leaks, disassemble the parts to determine the cause of the leak.
OPERATION AND MAINTENANCE 4. Check that tires are of proper size, load rating, and inflated to manufacture specifications before transporting. Check wheel lug bolts to insure tightness. 5. Know the transport heights and widths of the unit before transporting. Attachments can increase the transport dimensions of the implement. Use caution when transporting near bridges and power lines. WARNING Electrocution can occur without direct contact. 6. Raise the unit to full transport height. 7.
OPERATION AND MAINTENANCE 5 6 2 4 3 1 2430 lube Figure 4-16: Lubrication Schedule LUBRICATION TABLE ITEM DESCRIPTION INTERVAL (Hours Unless Stated) NO.
OPERATION AND MAINTENANCE Lubrication Maintenance Storage 1. Table 4-1 specifies the lubrication points and intervals on the 2430 Weatherproofer I. Proper maintenance of your machine will, under normal operating conditions, help to keep it operating at or near its peak performance for an extended period of time. Proper maintenance is also a condition of keeping your warranty in good status (See Figure 4-16.) 1.
OPERATION AND MAINTENANCE Notes 4-14 F-652-0912 Edition
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OPERATION AND MAINTENANCE 4-16 F-652-0912 Edition
Chapter 5 Troubleshooting Guide The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 2430 Weatherproofer I. Follow all safety precautions stated in the previous sections when making any adjustments to your machine. PROBLEM UNEVEN DEPTH PROBABLE CAUSE SOLUTION Unit not level when under power in the field Level unit front to rear (See “Leveling (Front-to-Rear)” on page 4-6.) Excessive disc gang depth or down pressure Reduce machine depth.
TROUBLESHOOTING GUIDE Notes: 5-2 F-652-0912 Edition
Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 2430 Weatherproofer I Operator’s Manual Re-Order Part Number F-652-0912 LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010.