MODEL 3130 SERIES WING PACKER OPERATOR’S MANUAL 1900 NORTH STREET MARYSVILLE, KANSAS 66508 (785) 562-5381 F-334-1106 11/06
MODEL 3130 SERIES WING PACKER OPERATOR’S MANUAL PURCHASED FROM: DATE / / ADDRESS: PHONE NO.: SERIAL NO.
TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. 1 INTRODUCTION 1-1 2 STANDARD SPECIFICATIONS 2-1 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 4 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 5 ii ASSEMBLY INSTRUCTIONS 3-1 ASSEMBLY - SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 AFTER ASSEMBLY - SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
INTRODUCTION 1 The Landoll 3130 Series Wing Packer is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation. SECTION 1 gives basic instructions on the use of this manual. SECTION 2 gives product specifications. These specifications supply lengths and measures for your equipment.
STANDARD SPECIFICATIONS 2 PACKER W/ SMOOTH ROLLERS MODEL FRAME TRANSPORT MIN. WIDTH WIDTH TRACTOR HP ROLLER QTY. PER MACHINE APPROXIMATE WEIGHT (Lbs.) 17” SMOOTH APPROXIMATE WEIGHT (Lbs.
LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE.
LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37o JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED.
NOTES: 2-4
ASSEMBLY INSTRUCTIONS 3 3-1 ASSEMBLY - SAFETY It is very important that your new 3130 Series Wing Packer be properly assembled, adjusted and lubricated before use. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are damaged or missing. Be sure to return screws, clips, etc., to their original locations. To insure alignment of assemblies, leave the nuts loose until completion of final assembly.
WARNING 1. USE LIFT CRANE, JACK, TACKLE OR FORK LIFT TRUCK TO LIFT HEAVY PARTS AND ASSEMBLIES. 2. KEEP CLEAR OF PARTS WHICH MAY MOVE OR DROP WHEN REMOVING SHIPPING STRAPS OR BRACKETS. 3. IF MACHINE REQUIRES BLOCKING UP, USE BLOCKING MATERIAL OF ADEQUATE STRENGTH AND IN GOOD CONDITION. BLOCKS MUST BE ON A SMOOTH DRY SURFACE. 4. NEVER PLACE ANY PART OF YOUR BODY UNDER BLOCKED-UP ASSEMBLIES. 5. IF WELDING OR FLAME-CUTTING IS REQUIRED, BE SURE NO FLAMMABLE MATERIALS ARE IN THE AREA.
3-2 AFTER ASSEMBLY - SAFETY CAUTION WARNING 1. BE SURE ALL NUTS, BOLTS, OTHER FASTENERS AND HYDRAULIC FITTINGS ARE PROPERLY TIGHTENED. REFER TO THE BOLT TORQUE CHART. 2. BE SURE ALL SAFETY GUARDS AND SAFETY LOCKING DEVICES ARE IN PLACE AND FUNCTION PROPERLY. BEFORE OPERATING THE MACHINE, BE SURE TO READ THE SAFETY AND OPERATION SECTIONS OF THE OPERATOR’S MANUAL. CAUTION BEFORE DELIVERING THE MACHINE, REVIEW MACHINE MAINTENANCE, OPERATION AND SAFETY WITH THE CUSTOMER. 3-3 ASSEMBLY INSTRUCTIONS 3-3.
Figure 3-2 Main Frame Gang Assembly - 19’, 20’, 22’, and 24’ Models 3-4 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY 19’, 20’, 22’, and 24’ MODELS 3-4.1 Gang Assembly a. Slide rollers, spacers and bearing hangers onto the axle. See Figures 3-11 through 3-17 for the type of roller and the size of your machine. Notice that the diagrams on these pages are viewing the packer from the rear. It is important to install the bearing hangers as shown. Be sure the grease fittings are pointing to the rear.
Figure 3-3 Main Frame Gang Assembly - 27’, 31’, and 36’ Models 3-5 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY 27’, 31’, and 36’ MODELS 3-5.1 Gang Assembly a. Slide rollers, spacers and bearing hangers onto the axle. See Figures 3-18 through 3-23 for the type of roller and the size of your machine. Notice that the diagrams on these pages are viewing the packer from the rear. It is important to install the bearing hangers as shown. Be sure the grease fittings are pointing to the rear.
Figure 3-4 Wing Frame Assembly 3-6 WING FRAME ASSEMBLY 3-6.1 3-6 Assemble right and left hand wing frames to main frame with wing pivot pins and 3/8” X 2-1/2” springs pins (See Figure 3-4). 3-6.2 Assemble hydraulic control arms to wing frames with arm pins.
Figure 3-5 Wing Frame Assembly 3-7 WING GANGS TO WING FRAMES 3-7.1 Assemble wing gangs to wing frames with two 7/8” u-bolts, lockwashers and nuts per wing (See Figure 3-5).
Figure 3-6 Transport Axle Assembly 3-8 TRANSPORT AXLE TO MAIN FRAME 3-8.1 First assemble tires and rims to transport axle. 3-8.2 Raise axle assembly to main frame. Fasten with six 5/8”-11 x 2” bolts, lockwashers, and nuts (See Figure 3-6). 3-9 TRANSPORT CHAIN 3-9.1 3-8 Attach transport chain to the lug on the right-hand side of the hitch using 3/4” bolt, flat washer, and lock nut. Note: On small models, attach SMV mounting bracket to transport axle at center of machine. 3-8.
Figure 3-7 Electrical Installation 3-10 ELECTRICAL INSTALLATION 3-10.1 Position taillight tube between 2 feet and 5 feet from centerline of the frame using ubolts, 3/8 flat washers, split lock washers, and hex nuts. Taillight tube should extend to the rear of the frame. Be sure lights can be seen from the rear of machine (See Figure 3-7). 3-10.2 Attach tail light brackets to tail light tubes using 3/8-16 x 1-1/2 hex head cap screws, flat washers, split lock washers, and hex nuts. 3-10.
Figure 3-8 Hydraulic Assembly 3-11 HYDRAULIC ASSEMBLY 3-11.1 Assemble cylinders, hydraulic fittings, hoses and clamps as shown. See Table 2-2 for proper tightening procedures for straight thread fittings. IMPORTANT DO NOT ATTACH ROD END OF CYLINDERS UNTIL THEY HAVE BEEN PURGED OF AIR. Note: Always be sure the tractor hydraulic oil reservoir is filled to the proper level. WARNING 1. STAY CLEAR OF FOLDING WINGS WHEN BEING RAISED OR LOWERED, OR WHEN IN AN ELEVATED POSITION. 2.
Figure 3-9 Pull Tongue Adjustments (Small Models Only) 3-12 PULL TONGUE ADJUSTMENTS (SMALL MODELS ONLY) This machine is equipped with a pull tongue that is adjustable up and down a total of 10-1/2", as shown. CAUTION WITH THE WINGS FOLDED AND THE UNIT IN THE TRANSPORT POSITION, THE HITCH COULD SPRING UPWARD WHEN UNHITCHED FROM THE TRACTOR DRAWBAR. 3-12.1 Lower the machine to the working position with the wings unfolded for stability. 3-12.
Figure 3-10 Hitch Adjustments (Large Models Only) 3-13 PULL TONGUE ADJUSTMENTS (LARGE MODELS ONLY) This machine is equipped with a pull tongue that is adjustable up and down a total of 11-1/2" on 2-7/8” increments with the tongue fully extended. CAUTION WITH THE WINGS FOLDED AND THE UNIT IN THE TRANSPORT POSITION, THE HITCH COULD SPRING UPWARD WHEN UNHITCHED FROM THE TRACTOR DRAWBAR. 3-12 3-13.1 Lower the machine to the working position with the wings unfolded for stability. 3-13.
Figure 3-11 Smooth Roller Gang Assembly- Main Frame (Small Models) SMOOTH ROLLER GANG ASSEMBLY - MAIN FRAME (SMALL MODELS) ITEM 1 2 3 PART NO. DESCRIPTION QTY.
Figure 3-12 Smooth Roller Gang Assembly - Wing Frame (Small Models) SMOOTH ROLLER GANG ASSEMBLY - WING FRAME (SMALL MODELS) ITEM PART NO. DESCRIPTION QTY.
Figure 3-13 Crowfoot Roller Gang Assembly- Main Frame (Small Models) CROWFOOT ROLLER GANG ASSEMBLY - MAIN FRAME (SMALL MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-14 Crowfoot Roller Gang Assembly - Wing Frame (19’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (19’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-15 Crowfoot Roller Gang Assembly- Main Frame (20’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (20’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-16 Crowfoot Roller Gang Assembly - Wing Frame (22’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (22’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-17 Crowfoot Roller Gang Assembly- Main Frame (24’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (24’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-18 Smooth Roller Gang Assembly- Main Frame (Large Models) SMOOTH ROLLER GANG ASSEMBLY - MAIN FRAME (LARGE MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-19 Smooth Roller Gang Assembly - Wing Frame (Large Models) SMOOTH ROLLER GANG ASSEMBLY - WING FRAME (LARGE MODELS) ITEM PART NO. DESCRIPTION QTY.
Figure 3-20 Crowfoot Roller Gang Assembly- Main Frame (Large Models) CROWFOOT ROLLER GANG ASSEMBLY - MAIN FRAME (LARGE MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-21 Crowfoot Roller Gang Assembly - Wing Frame (27’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (27’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-22 Crowfoot Roller Gang Assembly- Main Frame (31’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (31’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-23 Crowfoot Roller Gang Assembly- Main Frame (36’ Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (36’ MODELS) ITEM 1 PART NO. DESCRIPTION QTY.
Figure 3-24 Scraper Assembly (Option) 3-14 SCRAPER ASSEMBLY 3-14.1 Assemble the scraper bar support at each bearing hanger using two 1/2” x 1-1/2” bolts, lockwashers and nuts at each hanger. Use the top holes for 17” rollers and the bottom holes for 19” rollers (See Figure 3-24). 3-14.2 Mount the scraper bar to the scraper bar supports using tab and 3/8” whiz nuts. 3-26 3-14.3 Mount standard scrapers between each wheel (except at the bearings) using 3/8” ubolts and whiz nuts.
NOTES: 3-27
OPERATION AND MAINTENANCE The Model 3130 Series Wing Packer is a rolling tillage tool designed to compact loose soils to improve seed to soil contact when planting. The Model 3130 is available in 19’, 20’, 22’, 24’, 27’, 31’, and 36’ wide models. This manual is written purposely to acquaint new owners of the Model 3130 Series Wing Packer with the functions of the various component parts of the machine as well as the service and safe operation which is vital to long life and optimum performance.
WARNING 1. DO NOT CLEAN, ADJUST OR SERVICE WHEN THE MACHINE IS IN MOTION. 2. ALL HYDRAULICALLY OR MECHANICALLY ELEVATED COMPONENTS MUST BE BLOCKED TO PREVENT ACCIDENTAL LOWERING OR MUST BE LOWERED TO THE GROUND WHEN ADJUSTMENTS OR REPAIRS ARE MADE. 3. PROPERLY TIGHTEN ALL MOUNTING HARDWARE. SEE BOLT TORQUE CHART. 4. PERIODICALLY INSPECT ALL MOVING PARTS FOR WEAR AND REPLACE WITH ONLY AUTHORIZED SERVICE PARTS IF ANY EXCESSIVE WEAR IS PRESENT.
CAUTION 1. COMPLY WITH YOUR STATE AND LOCAL LAWS GOVERNING HIGHWAY SAFETY, LIGHTING & MARKING, AND THE MOVEMENT OF FARM MACHINERY ON PUBLIC ROADS. 2. ALWAYS DRIVE AT A REASONABLE SPEED TO MAINTAIN CONTROL OF THE EQUIPMENT. DO NOT TOW AT SPEEDS IN EXCESS OF 20 MPH. 3. USE A SMV (SLOW MOVING VEHICLE) EMBLEM AT ALL TIMES. 4. USE APPROVED EXTREMITY LIGHTING AND WARNING DEVICES TO WARN OPERATORS OF OTHER VEHICLES ON THE HIGHWAY DURING TRANSPORT. 5.
WARNING 1. BE CERTAIN THE HYDRAULIC SYSTEM IS FULLY CHARGED WITH OIL BEFORE USE. AIR IN THE HYDRAULIC SYSTEM CAN RESULT IN UNCONTROLLED MOVEMENT OF THE WINGS DURING RAISING AND LOWERING OPERATIONS. 2. LOWER THE MACHINE TO THE GROUND, SHUT OFF HYDRAULIC SUPPLY AND RELIEVE ALL HYDRAULIC PRESSURE BEFORE DISCONNECTING HYDRAULIC LINES. DANGER 1. CLEAR THE AREA OF BYSTANDERS BEFORE STARTING OPERATION. 2. STAY CLEAR OF THE FOLDING WINGS WHEN THEY ARE BEING RAISED OR LOWERED. 3.
4-1 DECALS 4-1.1 The following decals are installed to alert operators to hazards in specific machine areas. See Figure 4-1 for decals. The decals are for personal safety… READ AND UNDERSTAND THE DECALS! a. Keep decals clean by wiping off regularly. Use a cleaning solution if necessary. b. Replace missing, damaged or painted over decals.
4-2 TRACTOR PREPARATION WARNING BE SURE REMOTE COUPLERS ARE SECURELY MOUNTED TO TRACTOR FOR PROPER FUNCTION OF SAFETY DISCONNECT FEATURE. 4-2.1 Prior to attaching the implement the tractor should be prepared as follows: a. Check fluid level in the tractor hydraulic system reservoir. Additional fluid may be required after charging the implement hydraulic circuits. b. Add front frame and wheel weights as needed to maintain stability on hillsides and when transporting the implement. c.
4-4 ATTACHING TO TRACTOR With the packer on a level surface and the transport wheels blocked: 4-4.1 Back the tractor into the hitch clevis so that the holes align. 4-4.2 Set the tractor brakes and turn the tractor engine off. 4-4.3 Install an agricultural hitch pin with a locking device. The hitch pin must be rated for the size tractor pulling the implement. Secure the locking device. Place tongue jack in transport position. 4-4.4 Connect the hydraulic lines to the tractor.
4-7 ROLLERS 4-7.1 For maximum roller life, the rollers need to touch each other across the gangs. This adjustment is made by loosening the u-bolts which attach the bearing standards. The bearing lock collars must also be loosened. Bump the standard and the u-bolt toward the center of the machine until the rollers touch each other. Retighten the bearing lock collars. Retighten the u-bolts to at least 200 foot pounds of torque.
4-9 TRANSPORTING THE PACKER 4-9.1 Prior to Transport a. Utilize transport chains. The transport chain should be adjusted so that the tongue of the towed machine will not touch the ground in case of loss of the hitch pin. b. Place SMV emblem into the holder. c. Insect the two red reflectors on the rear corners of the machine and the amber reflector on the front left corner of the machine. Be sure all three are in place and free from dust and other obstructions. d.
4-10 GENERAL MAINTENANCE 4-10.1 Beginning of Day a. Perform daily lubrication. b. Check and adjust tire pressure. c. Check hydraulic hose routing to be sure hoses are not kinked, twisted or rubbing sharp edges. d. Check wheel bolt torque: 85 - 90 ft-lb (115 122 N×m) e. Tighten any loose hardware (See Table 2-1). 4-10.2 End of Day a. Clean dirt and residue from implement. b. Check for and repair any equipment damage. c. Check for and correct hydraulic hose and fitting leaks. d.
NOTES 4-11
TROUBLESHOOTING GUIDE 5 The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 3130 Wing Packer. Follow all safety precautions stated in the previous when making any adjustments to your machine. PROBLEM PROBABLE CAUSE:SOLUTION 1. TRACTOR WHEELS SLIPPING A. INSUFFICIENT REAR WHEEL TRACTION: Add weight as required. B. FIELD TOO WET: Wait until field is dry. C. TRACTOR FRONT END UNSTABLE: Add front end weights as required. 2.
NOTES: 5-2
