Data Sheet

U.I. Lapp
GmbH
DATA SHEET
H01N2-D
DB2310026EN
valid from: 2011-08-26
Originator: T. Merker / PCM
Document: DB2310026EN page 1 of 1
All deviations from this specification are subject to explicit consent of U.I. Lapp GmbH. All rights reserved acc. to DIN 34.
PD 0019/02_10.09EN
APPLICATION (HD 516)
Within the cable type standard HD 22.6, H01N2-D is titled as “arc welding cable”. The application of H01N2-D ◄HAR► single-core rubber cables is de-
fined in HD 516. According to both norms, H01N2-D is applicable for the connection of handheld arc welding devices/electrodes for the transmission of
high currents between the electric welding machine and the welding tool. They are suitable for flexible use under rugged conditions and in dry and damp
rooms as well as permanently outdoors according to HD 516 (Attention: no ozone resistance acc. to HD 22.1 (EM5)). For arc welding, see information
about current ratings, correction factors and voltage drop in HD 516, please.
PERMISSIBLE VOLTAGES (HD 22.1)
Rated voltage U
0
/U:
Conductor-to-ground (PE) U
0
100 V AC; 150 V DC
Conductor-to-conductor (not PE each) U 100 V AC; 150 V DC
Operated voltage U
b max
:
Conductor-to-ground (PE) 110 V AC; 165 V DC
Conductor-to-conductor (not PE each) 110 V AC; 165 V DC
CERTIFICATION (HD 22.6)
Harmonised (◄HAR►) H01N2-D according to the H01N2-D cable type standard in the harmonisation document HD 22.6
CABLE MARKING (HD 22.6 & HD 22.1)
Normative cable type “H01N2-D” according to the H01N2-D cable type standard in the harmonisation document HD 22.6,
Testing and certification mark “◄HAR►” [empty arrowheads are permitted as well],
Nominal conductor cross section,
Other marking parts …
DESIGN (H01N2-D, HD 22.6)
Conductor Soft-annealed electrolyte copper
Bare strands
Conductor class Superfine wire strand (IEC 60228/EN 60228, class 6) up to and including 95 mm²
From 120 mm²: fine wire strand (IEC 60228/EN 60228, class 5)
Harmonised nominal cross sections (mm²) 10; 16; 25; 35; 50; 70; 95; 120; 150; 185
Separation layer On each conductor, made of suitable material
Permissible core quantity 1X … only
Sheath Extruded, single- or double-layered
Single-layered: EM5 rubber compound acc. HD 22.1
Double-layered: Outer layer: EM5 rubber compound acc. HD 22.1
Inner layer: EM5 or EI7 rubber compound acc. HD 22.1
Outer cable diameter HD 22.6, table 1, columns 4 + 5
ELECTRICAL PROPERTIES AT +20 °C (±10 K)
Rated voltage U
0
/U 100/100 V AC according to HD 22.6
Test voltage (cable) 1000 V AC according to HD 22.6, EN 50395
Max. ohmic conductor DC resistance IEC 60228/EN 60228, class 5/class 6; EN 50395; HD 22.6
MECHANICAL, THERMAL AND CHEMICAL PROPERTIES
Temperature range (HD 516) Flexible use: -25 °C to +85 °C max. conductor temperature
During installation/maintenance/handling: -20 °C min.
Ambient temperature at storing: +40 °C max. (max. +60 °C at direct solarisation)
Temperature at the cable surface: +80 °C max.
Flame retardance (HD 22.6) IEC 60332-1-2/EN 60332-1-2
Oil resistance (EM5 compound, HD 22.1) HD 22.1; EN 60811-2-1, 10
Heat strain (EM5 compound, HD 22.1) HD 22.1; EN 60811-2-1, 9
Weld spatter resistance (HD 22.6) EN 50396 (hot pieces test – resistance to hot pieces)
Kind of mechanical stress (HD 516) Heavy (HD 516) = medium intensity of mechanical stress (HD 516)
Water resistance (HD 516) AD2 (HD 516) = freely falling water drops
Resistance to corrosive/polluting
substances (HD 516) AF3 (HD 516) = accidental or periodic impingement, not permanently
Mechanical impact stress (HD 516) AG2 (HD 516) = medium intensity
Vibration stress (HD 516) AH3 (HD 516) = high intensity; significant, industrial workload
Frequent bending (HD 516) Yes (HD 516)
Frequent torsion (HD 516) Yes (HD 516)
Minimum bending radii (HD 516, table 6c) Freely movable as well as at the insertion of non-stationary devices and equipment (without mechanical stress
(further bending factors depending on other to the cable):
general application cases in HD 516, table 6c) D* ≤ 12 mm: 4 x D*
12 mm < D* ≤ 20 mm: 5 x D*
D* > 20 mm: 6 x D*
If loaded mechanically as well as in case of repetitive spooling events:
D* ≤ 20 mm: 6 x D*
D* > 20 mm: 8 x D*
Static bending test (HD 22.6) HD 22.6, table 4; EN 50396
No ozone resistance (EM5, HD 22.1) No ozone resistance (EM5 acc. HD 22.1)
Mechanical tests of the sheath (HD 22.6) EN 60811 -1-1.9.2/ -1-2.8.1.3.1/ -2-1.10/ -2-1.9
EC low voltage directive (LVD) This cable conforms to 2006/95/EC (European low voltage directive - LVD).
EC/EU RoHS** directives This cable complies with the European RoHS** directives 2002/95/EC and 2011/65/EU.
D* = Outer cable diameter
RoHS** = Restriction of (the use of certain) Hazardous Substances