LAUNCH TLT240SB Two Post Lift User’s Manual Version No: 1604
TLT240SB Two-post User’s Manual WARNING Inspect machine daily ,do not use lift with damaged parts or being damaged .Use original components to replace damaged parts The lift can’t be overloaded. The rated load of the lift is already marked on the nameplate. Please don’t raise the lift when there are people in the vehicle. During the operation, the customer and spectators shouldn’t stand in the lifting area.
TLT240SB Two-post User’s Manual Caution Labeling Exemplification （1） （6）Use vehicle manufacturer commend lifting points! Read operating and safety manuals before using lift! （2）Proper maintenance and inspection are necessary for （7）Use bracket to help disassembly or installation! safe operation! （3）Do not operate a damaged lift！ （8）Auxiliary adapters would reduce load capacity! （4）Lift can be used by trained operators ONLY! （9）Area should be unimpeded in case of vehicle overturn! （5）Only Authori
TLT240SB Two-post User’s Manual （11）Keep area clear when lifting and lowering machine! （14）Keep feet away when lowering lift! （12）Do not shake the vehicle on the lift ! （15）Do not stand under carrying arms or other load carrying device while lift is being operated with load! （13）Do not lift single side of vehicle! iii
TLT240SB Two-post User’s Manual Table of Contents 1. Outline .................................................................................................................... 1 1.1 MODEL DESCRIPTION ............................................................................................................................. 1 1.2 PURPOSE.................................................................................................................................................. 1 1.
TLT240SB Two-post User’s Manual 10.1 IMPORTANT NOTICE ............................................................................................................................. 10 10.2 INSTALLATION PROCEDURE ................................................................................................................ 10 10.2.1 Selecting installation site .....................................................................................................................................................
TLT240SB Two-post User’s Manual 1. Outline 1.1 Model Description Model TLT240SB Description floor-plate 2-post lift 4.0T symmetric floor-plate 2-post lift (Fig.1 1.2 Purpose 、Fig.2) meeting the demand of the garage and workshop. This machine is applicable for the lifting of various small and medium-sized vehicles with total weight below 4.0t in Dual hydraulic cylinders drive, stable lifting and lowering. garage and workshop. Manual lowering, safe and simple in operation.
TLT240SB Two-post User’s Manual 2. Lift Structure 2.1 Lift structures are shown as below： ： Model Description TLT240SB floor-plate 2-post lift 4.0T symmetric floor-plate 2-post lift (Fig.1 、Fig.2) Offside column Powerside column )n i6 .2 11 (m m0 68 2 Start-up button Lowering handle Power unit Carriage Arm assembly )n i3 .4 (0 11 ni m Lifting pad Floor plate 3370mm(132.7in) Fig.
TLT240SB Two-post User’s Manual Passing width 2486mm(97.9in) ) in 5 . 31 ( m 0m 0 8 ) n i 8 . 1 1 ( m m 0 0 3 )n i8 . 11 ( mm 0 03 186mm (7.3in) 986mm (38.8in) 12 00 mm (4 7. 2i n) 2586mm(101.8in) 3370mm(132.7in) Fig.2 2.2 Main structure principles: Lifting mechanism: Each column is installed with a hydraulic cylinder, when hydraulic oil is pressed from power pack into the lower chamber of main cylinder, piston rod moves upwards to drive the upward movement of carriage through leaf chain.
TLT240SB Two-post User’s Manual 3 Operation Descriptions Note: Before operation, the safety locking devices must be inspected. 1) The gear blocks of the arm end must engage the gear block of the restraint shaft. 2) No broken strand in the steel cable. 3) No deformation in the arm pad. When lifting the vehicle, all the swing arms must be used. Before lifting the vehicle, check all the hydraulic hose and fittings for oil leakage. In case of leakage, please don’t use the lift.
TLT240SB Two-post User’s Manual 4 Hydraulic and Electrical System of the Equipment 4.1 Hydraulic System of the Lift Diagram of the hydraulic system of floor-plate 2-post lift 9 9 8 8 6 4 2 5 1 3 10 7 11 Fig.
TLT240SB Two-post User’s Manual 4.2 Electrical System of the Lift Diagram of electrical system for single phase motor AC500V20A protective switch for power needs to be prepared by customer M-Motor KM-Contactor SB1 –Button Fig.
TLT240SB Two-post User’s Manual 5 Solutions to FAQ Symptom Reason ♦ Solution Check the circuit breaker or thermal ♦ relay for tripping Close the switch of circuit breaker or press the blue reset key of thermal relay ♦ Check the voltage to the motor ♦ Supply correct voltage for motor ♦ Check the electrical wiring ♦ Correctly wiring as electrical system ♦ ♦ Limit switch is failed Motor wire is burnt ♦ Motor rotation reversed ♦ Lowering valve body open.
TLT240SB Two-post User’s Manual Every month: Retighten the anchor bolts. Lubricate chains/cables. Check all the chain connectors, bolts and pins to 6． ．Repair and Maintenance Keep clean This unit should be cleaned with dry cloth frequently to keep it clean. Before cleaning, first switch off the ensure correct installation power to ensure the safety. The working environment of this unit should be clean.
TLT240SB Two-post User’s Manual Diagram of hydraulic line of floor-plate 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Oil drainer JB/T982-77 seal gasket 14 Fig. 7 Put the plastic cover over the equipment for dust 7. Storage and Scrap protection 7.1 Storage 7.
TLT240SB Two-post User’s Manual test the concrete thickness at each site by drilling test. 10. Installation If several lifts are installed at one place, it is preferred 10.1 Important notice to make drilling test in each site. The wrong installation will cause the lift damage or Power supply: Get ready the power supply before the personal injury. The manufacturer will not undertake installation.
TLT240SB Two-post User’s Manual Determine the power side column location on any chalk line, and mark the total width (B) of the base 10.2.2 Base plate layout plate. Mark the points 3 and 4. TLT240SB symmetric installation is shown in Fig.9 ： Starting from point 3, draw one diagonal line (C), forming a triangle. In this way, the vertical lines can With total width (A) as the basis, draw two parallel determine the location of the two columns.
TLT240SB Two-post User’s Manual column column M19×140 anchor bolts 10 sets mm 80 1 Floor plate )n i5 2. 4( Concrete intensity should be above 3000PSI(2.1Kg/mm 2 ) 4000mm(157.5in) Width 1800mm(70.9in) mm 80 1 )n i5 2. 4( φ19mm (φ0.75in) Drill Expand Clean Fasten Fig.11 Note ♦ ♦ ♦ ： The drilling depth of hole is based on the length of anchor bolt .The distance from the bolt head to the Use sharp Φ19mm concrete drill-bit to drill the holes so as not to drill the hole too large.
TLT240SB Two-post User’s Manual 10.2.5 Install the offside column Install the offside column as the procedures in10.2.3. ： Note Before operating the lift, re-check the balancing steel cables and ensure they are not crossing or wrongly installed. Ensure the steel cables still in the pulley. 10.2.6 Install and adjust the balancing steel cables cables as Fig.13 shows. Adjust the tension of cables through the adjustment nuts on each end of steel cable. The steel cables should be tight in equal tension.
TLT240SB Two-post User’s Manual M10*25 bolt Rubber cushion Fig. 14 10.2.8 Install the swing arm Install the swing arm as shown In Fig.15 Note: Before use, check if the positioning gear mechanism at the end of arm fits, adjust the screws of fixed semi-gear for its fitness. During the installation, lubricate the moving parts of swing arm and carriage if accessory, so that the swing arm can move freely.
TLT240SB Two-post User’s Manual 11. Lift Adjustment 11.1 Preparation before the adjustment carriage rises; stop pressing the button, and then the carriage will stop. In order to lower the carriage, first pull the steel rope for releasing safety locks on the two carriages one time for each. In case of failure to pull the wire, re-pull after raising carriage a little. Press the lowering handle on the power unit and the carriage will be lowered; stop pressing the handle, then the carriage will stop.
TLT240SB Two-post User’s Manual 12. List of the Lift components This list is only used as the information for the maintenance and repair. Our company will not be liable for other uses.
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313 314 309 311 310 305 302 312 306 312 18 318 317 316 315 307 318 317 316 315 312 314 308 302 305 311 312 302 305 305 304 310 310 313 303 301 TLT240SB Two-post User’s Manual
TLT240SB Two-post User’s Manual No.
TLT240SB Two-post User’s Manual 213 103201744 Gear block 214 103060376 Pin 5×32 215 103050030 Returning ring 40 216 103060355 Pin 3.
TLT240SB Two-post User’s Manual 13 Packaging Appendix：Transportation Guide The packaging of each model would include: 1# Angle iron bracket packaging and 2# cardboard box packaging. While using forklift to lift the 1# packaging, the fork arms must be of same distance from the center of the packaging and the distance between two fork arms should at least be 700mm. While using a forklift to pick up goods, the forks should get into the area below them as deep as possible.
TLT240SB Two-post User’s Manual Grease and hydraulic oil for lift 2# lithium based lubrication grease Item Quality Index Conical degree 278 （1/10mm） Dripping point℃ Corrosion（T2 copper sheet，100 ℃，24h） Copper mesh oil split（100℃，22h）% Evaporation（100℃，22h）% Oxidation stability（99℃，100 h） Anti-corrosion（52℃，48） Impurity (microscope) /（pcs/cm³） 185 No change for copper sheet 4 2 0.
TLT240SB Two-post User’s Manual LIMITED WARRANTY Structural Warranty: The customer is required to notify Tuxedo of any missing The following parts and structural components parts within 72 hours. Timely notification must be received carry a five year warranty: to be covered under warranty.
