Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Version : A1 Distribution: Internal Status: Confidential Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 318 072 0000 External Restricted ✘ Extended ✘ WUS MOTO Gen3 8,5mm Rim Hole Mounting process Reference : C 318 072 0000 Version A2 Internal Approval Name and Department Date Author Check Approvers L.LAFRANCHIS (MD) D.LUCE (MD) X.PARENDEL / W.ROSA / P.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent VERSIONS HISTORY Version Update Date Chapters / Pages modified Modification origin Author Comments A0 A1 17/04/19 23/08/19 All All L.LAFRANCHIS D.LUCE Initial version A2 28/08/19 Chapter 9 Creation Add Long straight valve item Added C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent Table of contents 1.PURPOSE................................................................................................................................... 4 2.TERMINOLOGY, ACRONYMS AND ABBREVATIONS .............................................................4 2.1.Terminology.........................................
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 1. 318 072 0000 Version : A1 PURPOSE This document describes the requirements for the mounting of WUS Moto gen 3 on rims equipped with a 8,5mm valve hole. 2. TERMINOLOGY, ACRONYMS AND ABBREVATIONS 2.1. TERMINOLOGY L Valve model Long Straight Valve model (LSV type) C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.
Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent WUS MOTO Gen3 8,5mm Rim Hole Mounting process 2.2. App NA NR TBD TBC HW Q SW RF WUS PL WL MD LSV Ref : C 318 072 0000 Version : A1 ACRONYMS Approval Non Available Non Relevant To Be Defined To Be Confirmed Hardware Quality Software Radio Frequency Wheel Unit Sensor Project Leader Wireless Mechanical Design Long Straight Valve C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 3. Ref : C 318 072 0000 Version : A1 DESCRIPTION The wheel unit sensor (WUS Gen 3) is a pressure and temperature sensor composed with: • A molded black plastic housing, • A metal Screw M5 with Torx T15 head, with a captive washer. • An anodized aluminum valve oriented at 90° or a LSV type; including an EPDM seal and a short core mechanism. 4.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 4.1. 318 072 0000 Version : A1 SPECIFICATIONS Screwing torque for valve core mechanism: 0.3 +/- 0.1 Nm. Screwing torque for valve cap: 0.2 to 0.35 Nm. Manual screwing torque for T15 Screw: 2,1Nm +/- 0.1 Nm. Operating Relative Pressure Range: 0 to 3,5 bars.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent ¨ The valve cap must always be in place (except for inflating, pressure release or pressure checks). 5.2. WUS MOUNTING ¨ Check the external surface of the rim cleanness ; remove grits and other paint marks ¨ Orientation of the Wheel Unit Sensor on the rim: the WUS Case laser marked must be visible after mounting.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 5.3. Ref : C 318 072 0000 Version : A1 WUS SCREWING RECOMMENDATIONS Make sure the following recommendations are respected : Screwing speed : Typical = 1 turn per second ; Maximum = 2 turns per second. ¨ Apply a torque of 2,1 Nm +/- 0,1 Nm with the good screwing speed. ¨ For the manual process please use a torque controlled tool.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent Electronic part. This part is situated inside the wheel RIM Valve including the seal ; is situated on the external part of the wheel 5.4. DETAILED VIEWS OF WUS ASSEMBLY Step N° 1 The plastic round shape is facing the rim Hole Step N°2 The valve seal must face the rim valve hole on the external side.
Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent WUS MOTO Gen3 8,5mm Rim Hole Mounting process Step N°3 Ref : C 318 072 0000 Version : A1 Maintain the WUS Case and push on the valve (schema page 7). Step N°4 - Torque the T15 Srew with a torque screwdriver (T15). Do note exceed 2 turns per second. - Final torque 2,1 Nm +/- 0,1 Nm.
Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 - Check that the external part of the valve does not meet any obstacle during rim rotation (like break system). Step N°5 - Check that the external seal is correctly set and that the valve is in contact with the rim. 5.5.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 6. 318 072 0000 Version : A1 TIRE MOUNTING 6.1. PRECAUTIONS ¨ Before any mounting operation of the tire, make sure that the Wheel Unit Sensor has been correctly mounted and tightened to the rim. ¨ The tire must be lubricated so as to facilitate its mounting. Respect manufacturer recommendations.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent For manual mounting only – standard dealer shop machine For clockwise tire mounting machine First sidewall : Step N°1 Start putting the tire on the rim on the opposite side of the valve WUS Step N°2 The first sidewall is now introduced C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent Second sidewall : Step N°3 30° to 80° WUS Start introducing manually the second sidewall At almost 50° far away the valve Step N°4 At the end of the mounting process, the second sidewall end climb on the rim when the shoe is in front of the valve C318-072-0000-A2-WUS Moto Gen3 8.5 Mounting Specification.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 7. 318 072 0000 Version : A1 DISMOUNTING A TIRE EQUIPPED WITH A WUS ¨ Before detaching the tire, make sure that the Wheel Unit Sensor is still correctly mounted and tightened on the rim, by checking that the valve is tightened.
WUS MOTO Gen3 8,5mm Rim Hole Mounting process Ref : C 318 072 0000 Version : A1 Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent Scheme: Universal tire dismounting procedure Valve dans la position de départ. Valve START position. Outil de montage (immobile). Mounting tool (static). Environ 50°. About 50°. Pneu. Tire. Jante. Rim. Sens de rotation de la roue sur l’appareil Wheel spin direction on the Mounting machine.
Ref : C Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent WUS MOTO Gen3 8,5mm Rim Hole Mounting process 318 072 0000 Version : A1 Step N°4 Step N°3 Slide the tool head under the tire Then make the tire turn to disengage the first sidewall Disassembly of the second sidewall.
Ref : C WUS MOTO Gen3 8,5mm Rim Hole Mounting process Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent 8. 318 072 0000 Version : A1 WUS DISMOUNTING It is MANDATORY to interchange the seal if a complete disassembly of the WUS is done (if you change the rim for example), all unscrewing action on the T15 Screw is equivalent to a complete disassembly.
Document is the property of LDL-Technology and cannot be reproduced or transmitted without written consent WUS MOTO Gen3 8,5mm Rim Hole Mounting process 9. Ref : C 318 072 0000 Version : A1 REGULATIONS FCC: “Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment”. “This device complies with Part 15 of the FCC rules.